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Manual

 

 according to regulation DIN 82079

 

Version 09.19 

Date: 02.09.2019 

Name: Manual_VARIO-PA

 

 

GIEBEL FilTec GmbH • We

www.giebel-adsorber.de

 

 Email 

info@giebel-adsorber.de

 

 Tel +49 (0) 7946 944401-0 

 

7/8 

Section 10: 

maintenance schedule 

 

1.  Optical check of the silica gel for saturation

 

Check:

 

 The loading condition of the silica gel is to be determined 
 by visual inspection of the adsorber. The colour orange indicates that the 
silica gel can still adsorb water and air is dehumidified. If the silica gel is 
completely saturated, the colour changes to green. 
If there are oil particles on the silica gel, these close the pores and the 
adsorption capacity is reduced. This causes the silica gel to discolour 
more slowly and unevenly. 

Action:

 

The silica gel is removed from the adsorber. New silica gel is refilled. With 
disposable adsorbers, the entire adsorber part is changed. 
Proceed as described in "Part 6 Maintenance". 

Weekly 

2.  Check filter unit for impurities

 

Check: Remove

 

 the lid from the adsorber part and remove the activated charcoal disc. 
Then empty the desiccant. The filter unit can then be removed. This must 
be checked for impurities and should be free of dirt for smooth operation.  

Action:

 

The filter unit is part of the spare parts package and should be replaced if 
there is contamination. 
Proceed as described in "Part 6 Maintenance". 

Half-yearly 

3.  Check prefilter disc for impurities

 

Check:

 

 The prefilter disc should be checked for impurities that may clog it and 
prevent free air entry. 

Action:

 

Clean the prefilter disc with compressed air to remove dirt particles and 
dust. 

Half-yearly 

4.  Check seals for wear

 

Check: The

 seals and O-rings installed in  

the adsorber and in the valve part must be checked for their perfect 
condition. For this purpose, the flat seal in the cover, the O-rings of the 
filter unit, and the O-rings between the receiving and adsorber parts 
should be examined for brittleness.  

Action:In

 

 case of existing damage, the seals or O-rings should be replaced. These 
are part of the spare parts package. 
Proceed as described in "Part 6 Maintenance". 

Yearly 

Summary of Contents for DV 300-PA

Page 1: ...iss Str 5 DE 74626 Bretzfeld Schwabbach Phone 49 0 7946 944401 0 Fax 49 0 7946 944401 29 E mail info giebel adsorber de Section 2 Adsorber overview DV 300 PA DV 320 PA DV 500 PA DV 520 PA DV 550 PA DV 310 PA DV 330 PA DV 510 PA DV 530 PA DV 560 PA Materials used Acrylic glass aluminium acrylonitrile butadiene rubber NBR activated carbon moulded carbon Silica gel amorphous silicon dioxide REACH not...

Page 2: ...ture 30 C 70 C Mounting part PA receiving part DV 3 MA DV 5 MA connection customs housing material Aluminium seal material NBR FKM Section 4 Technical Data VARIO PA D DV 300 PA DV 320 PA DV 500 PA DV 520 PA DV 550 PA Total weight kg 2 2 3 0 4 4 5 8 7 2 Adsorbent kg 0 8 1 3 2 2 3 3 4 5 Height mm 300 400 335 435 535 Housing diameter mm 110 110 150 150 150 Insertion diameter mm 140 140 180 180 180 co...

Page 3: ...move the adsorber part by opening the closing clamps 3 Open the cover and remove it from the adsorber part 4 Remove the seal in the cover and replace it with a new one 5 Remove the activated charcoal disc and empty the desiccant 6 Pull out the dust filter insert 7 Remove the lower foam disk as well 8 Insert new foam disk 9 Insert a new dust filter insert and then Fill with fresh desiccant When fil...

Page 4: ... package DV 563 PA Silicagel Orange Green 4kg Order of spare parts For constant operational readiness of the adsorber and thus of the hydraulic unit or transmission make sure that there is always a spare parts package or a spare adsorber part in stock The time to complete saturation of the activated carbon by the adsorption of oil mist and thus also the service life of the adsorber depends on vari...

Page 5: ...elevant legal regulations Metal and plastic parts should be separated according to type and disposed of The loaded drying agent Silicagel Orange can be disposed of in household waste Silicagel Orange is not classified as a hazardous substance according to European Union legislation Regulation EC No 1272 2008 According to the EC Directive 67 548 EEC or 1999 45 EC it is not subject to labelling Sili...

Page 6: ...lows into the system 2 1Porous seals Moist air can flow into the adsorber at the porous points This means that complete drying is not possible and moist air enters the system See maintenance plan point 4 2 2Saturated desiccant If the desiccant is saturated it cannot absorb any more moisture This allows moist air to enter the system See maintenance plan point 1 2 3Air flow rate too high If the air ...

Page 7: ...nit for impurities Check Remove the lid from the adsorber part and remove the activated charcoal disc Then empty the desiccant The filter unit can then be removed This must be checked for impurities and should be free of dirt for smooth operation Action The filter unit is part of the spare parts package and should be replaced if there is contamination Proceed as described in Part 6 Maintenance Hal...

Page 8: ...e If the valves do not open and close replace the valve part with a new one to ensure full functionality Biennial 6 Optical control of the adsorber Check The adsorber valve part and adsorber part must be visually checked for damage Damage can occur due to various environmental or operating conditions Action If the adsorber is damaged replace the damaged part to ensure full functionality Weekly 7 R...

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