Gifas LaneLED INOX42, Installation Instructions Manual

Page 1: ...LaneLED INOX42 Page 1 22 Created 22 03 2017 roen Modified 11 07 2018 roen Object ID 845816 LaneLED INOX42 Installation instructions VERSION MODIFICATIONS 1 0 First edition 1 1 Supplement in chapter 5 1 ...

Page 2: ...o the LED carrier profile 9 5 2 Fitting the system cable 9 5 3 Supply line connection 9 5 4 Assembly of LED light bar variant 1 11 5 4 1 Current collector connection 11 5 4 2 LED light bar connection 12 5 5 Assembly of LED light bar variant 2 12 5 5 1 Current collector connection 12 5 5 2 LED light bar connection 12 5 6 Diffusor mounting 14 6 Detailed installation information 15 6 1 Press current ...

Page 3: ...the intactness of the product and or could constitute a source of danger The manufacturer rejects any liability for damage which has been caused by incorrect or non intended use of the product In countries which do not belong to the European Community the national legal reference regulations as well as the standards and regulations applicable in these countries have to be observed for warranty of ...

Page 4: ...ry operating voltage the number of connected LaneLED light bars must be adjusted to the line length The maximum line length for the number of LaneLED light bars required must be calculated for the specific installation LaneLED light bars must be calculated specifically for the plant Installation only in dry weather or with the installation site covered For correct installation the protective measu...

Page 5: ...ed tools Crimping tool mechanical Item no 860457 or electric Item no 860456 Pliers to cut off cables Light barping pliers for system cables 2x2 5 mm2 Hot air gun Circular saw Note Ensure the correct saw blade is used V2A V4A Corrosion can result if the wrong blade is used Power supply 24VDC 20 36VDC ...

Page 6: ...LaneLED INOX42 Page 6 22 Created 22 03 2017 roen Modified 11 07 2018 roen Object ID 845816 Large utility knife ...

Page 7: ...r size 5 to dismount LaneLED after wrong connection if necessary Head lamp measuring tape material tool cart etc 3 1 Consumables Heat shrink tube with glue 6 mm 2 mm Item no 010300 If appl insulation tape 2 M Scotch no 23 black Item no 152743 If appl crimp connector 1 5 2 5 hot shrinking Raychem blue Item no 019875 Solder connector 1 5 2 5 heat shrinkable NSPA transparent Item no 172745 ...

Page 8: ...NOX42 4 1 In general Note Examine the arrangement of the materials before assembly Are all the parts required for assembly available Do certain parts have to be adjusted on site 4 2 Mounting Mount hand rail as shown in the image Carry out adjustments to the hand rail such as cutting or welding directly on site ...

Page 9: ...groove as shown in the drawing Note In every case an adapter should be installed at each end of a LaneLED light bar The distance between two adapters on one light bar should be a maximum of 30 cm For the installation of the adapter an M5 threaded hole has to be drilled Drill D 4 2 Thread cutter M5 5 2 Fitting the system cable Loop the system cable through the handrail supports 5 3 Supply line conn...

Page 10: ...LaneLED INOX42 Page 10 22 Created 22 03 2017 roen Modified 11 07 2018 roen Object ID 845816 Connect the connection cable and system cable with the press or solder connector ...

Page 11: ...onnection line into the plastic profile Loop the LED light bar through the handrail supports introduce into the groove and click into the adapters 5 4 1 Current collector connection The connection can be placed behind or next to the LED light bar Note The current collector may not be mounted at the height of an LED click in adapter or holding adapter ...

Page 12: ...nctional check to make sure that the LED light bar illuminates Click light bar into adapter 5 5 Assembly of LED light bar variant 2 5 5 1 Current collector connection The connection can be placed behind or next to the LED light bar 5 5 2 LED light bar connection Insert current collector Carry out a functional check to make sure that the LED light bar illuminates ...

Page 13: ...LaneLED INOX42 Page 13 22 Created 22 03 2017 roen Modified 11 07 2018 roen Object ID 845816 Click light bar into adapter ...

Page 14: ...neLED INOX42 Page 14 22 Created 22 03 2017 roen Modified 11 07 2018 roen Object ID 845816 5 6 Diffusor mounting Determine the length of the diffusor Cut the diffusor Clean the diffusor Mount the diffusor ...

Page 15: ... Observe the following steps Insert metal bracket into lower plier jaw with the contact element in the upper plier jaw Insert the system cable into the metal bracket and turn it until it lies flat in the bracket The negative pole white marking must be aligned toward the front of the pliers and correspond with the and imprints on the sides of the pliers Operate the crimping pliers Insert the LaneLE...

Page 16: ...le ends The cable end must be isolated against moisture Hazard The cable end must be cut cleanly no loose wires Do not use common adhesive tape Open up the strands of the system cable along a length of 5 cm Note Use a large blade for this Cut on a hard level surface Hazard Do not damage the strand isolation when cutting ...

Page 17: ...7 22 Created 22 03 2017 roen Modified 11 07 2018 roen Object ID 845816 Isolate every strand separately Cut 2x 5cm shrink tube to size Use water tight heat shrink tube with inner adhesive Shrink tube 6 mm 2 mm Item no 010300 ...

Page 18: ...ied 11 07 2018 roen Object ID 845816 6 3 Connecting repairing the system cable Connect strands of the same polarity to each other Shrink with hot air gun shrink tempera ture110 C Compress shrink tube ends in the hot condition Hazard Do not burn your fingers ...

Page 19: ...fied 11 07 2018 roen Object ID 845816 Open up the strands of the two system cables along a length of 5 cm Note Use a large blade for this Cut on a hard level surface Hazard Do not insure the strand isolation when cutting Strip strands Hazard No loose wires ...

Page 20: ...17 roen Modified 11 07 2018 roen Object ID 845816 Crimpare i capicorda a compressione Utilizzare capicorda a compressione impermeabili con colla interna Capicorda a compressione 2 5 mm2 termoretrattili N art 019875 Press connector 2 Crimp side ...

Page 21: ...nk temperture 110 C 6 4 Isolation of system cables A current collector that is installed incorrectly or in the wrong location will leave 2 small holes in the system cable that must be isolated against moisture Isolation of the holes current collector Hazard Insulation tape Item no 152743 Manufacturer s designation 3 M Scotch table no 23 black 19 mm 19 4 m ...

Page 22: ...9424 Rheineck 49 2137 105 0 39 58 497 82 11 43 6225 7191 0 41 71 886 44 44 49 2137 105 230 39 58 493 99 24 43 6225 7191 561 41 71 886 44 49 www gifas de www gifas it www gifas at www gifas ch verkauf gifas de info gifas it verkauf gifas at info gifas ch 7 2 Imprint GIFAS ELECTRIC GmbH CH 9424 Rheineck www gifas ch Technical changes and errors reserved These installation instructions are the proper...