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Instruction manual

 EN

1

CONTENTS

1    Introduction 

1

1.1   Points of interest 
1.2 Safety guidelines 
1.3 Operating environment 

2    Construction 

2

2.1   Motor housing 
2.2   Control panels 
2.3 Screw 
2.4    Screw housing 
2.5   Filling feeder 
2.6   Heating of press head unit 
2.7   Extrusion plates 

3    Operation 

2

3.1   Start-up 
3.2   Short-term deactivation 
3.3   Long-term deactivation

4    Transport and  

    installation  

4

4.1  Transport 
4.2 Installation 

5    Maintenance 

4

5.1   Cleaning 

6      Extruder specifications 

5

Chapter 1

Introduction

 

This soap extruder has been designed 

to produce staves of soap from soap 

granulate, which is a semi-processed 

product. This is made possible by 

means of extrusion. The machine is 

equipped with a three-speed  

revolution control and an electronic 

temperature regulator. The various 

other functions of the machine are 

controlled by a PLC. By using assorted 

shape plates, it’s possible to produce 

differently shaped staves of soap.
 

Please note:

 Read this instruction 

manual carefully before use. Only use 

the soap extruder if the ambient  

temperature is at least 18 °C.
 

1.1 Points of interest

This machine was tested prior to 

delivery. However, you should still do 

the following:
 

1    Check the machine for apparent 

damage.

2    Make sure that the electrical  

specifications on the model plaque 

correspond to the available  

current.

3    Because the press screw and  

the screw housing - when new - 

must hone one another to create  

a perfect fit, some miniscule metal 

particles may be released.  

This is not in any way a problem.

 

In case of malfunctions, transport 

damage and/or deficiencies, please 

notify Gildewerk immediately.

1.2 Safety guidelines

●   

This machine has been designed 

to be splash proof and is intended 

for indoor use.

●   

The operation and maintenance of 

this machine must only be perfor-

med under the constant supervisi-

on of a capable person.

●   

This machine is only suitable for 

the extrusion of soap granulate 

supplied by Gildewerk and using 

Gildewerk fragrances and  

colourants.

 

Please note:

 If ingredients not men-

tioned above are used, the guaran tee 

becomes null and void and Gildewerk 

will not be liable for injury and/or 

damage. This also applies to possible 

modifications which could influence 

the functioning of machine, and  

to use in an area with an ambient  

temperature below 18 °C!
 

1.3 Operating environment

In order to guarantee the reliable 

functioning and long useful life of  

the machine, the below conditions 

must be met:
 

1   Ambient temperature:  

18 °C to 25 °C

2  Relative humidity: max 90 %
3  Vibration: max 0,5 g
4   No aggressive fumes or gases  

present.

5  No excessive dust, sand, etc.
6  Adequate ventilation.

 

Soap  

extruder

GW1101HL-44

©2011 Gildewerk NL

Subject to changes. The conditions held at  

the county court in Haarlem apply to all services 

and goods supplied by Gildewerk.

www.gildewerk.com

The Netherlands

Gildewerk B.V. 

Jan van Geunsweg 10 A 

NL-2031 BD Haarlem 

Pays-Bas

T  31–(0)23–532 22 55

F  31–(0)23–534 09 65

E  holland@gildewerk.com25

ZXM-05000

Summary of Contents for ZXM-05000

Page 1: ...en new must hone one another to create a perfect fit some miniscule metal particles may be released This is not in any way a problem In case of malfunctions transport damage and or deficiencies please notify Gildewerk immediately 1 2 Safety guidelines This machine has been designed to be splash proof and is intended for indoor use The operation and maintenance of this machine must only be perfor m...

Page 2: ...tes soap is extruded via this tube which leads to the press head through the large mixing plate 2 5 Filling feeder The filling feeder is fixed to the screw housing and is fitted with a lid to ensure safety The lid is equipped with a grid and soap granulate can be added from above If the lid is opened while the machine is active the press screw will stop immediately Never insert any objects into th...

Page 3: ...e remote connector on the power panel By pressing the remote on button of the feeder open indicator once you can activate remote operation Now when the feeder is closed the remote on indicator lamp will flash indicating that the machine is awaiting use of the pedal A speed can now be selected When you now depress the pedal the motor will start and the lamp will illuminate continuously If you relea...

Page 4: ...e the motor is running Turn off the heating and disconnect the cord from the press head Undo the four crosshead screws from the shape plate and place these in a safe place If one of these screws were to end up in the machine it could cause irreparable damage Turn the motor back on Speed 1 and allow the pressure to push the shape plate from the press head Using the hex key provided undo the three h...

Page 5: ...n of conformity Manufacturer Gildewerk BV Adress Jan van Geunsweg 10A 2031 BD Haarlem The Netherlands Hereby declares that ZXM 05000 Extruder comply with the stipulations found in the following EC directives these being the most recently amended EMC Richtlinien 89 336 EEG 91 263 EEG 92 31 EEG en 93 68 EEG Niederspannungs richtlinien 73 23 EEG en 93 68 EEG and that the following standards have been...

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