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GILDEWERK BV 

GILDEWERK BV

 

  

CHAPTER 1 

 

INTRODUCTION 

 

This soap extruder has been designed to produce bar-shaped soap from soap 
granulate, which is a semi-processed product. This is made possible by means of 
extrusion. The machine is equipped with a variable revolution control and, depending 
on the model, electronic temperature regulation and/or water cooling. By using 
assorted extrusion plates, it is possible to produce differently shaped bars of soap. 
 

PLEASE NOTE: 

Read this instruction manual carefully before use. Only use 
the soap extruder if the ambient temperature is at least  
18 °C. 
 

1.1  IMPORTANT POINTS 
 

This machine has been tested prior to delivery. However, you should still do 
the following: 

 

Check the machine for visible damage. 

Make sure that the electrical specifications on the model plaque 
correspond to the available current. 

Because the worm screw and the press cylinder - when new - must 
hone one another to create a perfect fit, some tiny steel particles may 
be released. This is not in any way a problem. 

 

In case of failure, transport damage and/or defects, please notify Gildewerk 
immediately. 
 

1.2  SAFETY GUIDELINES 
 

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This machine is splash-proof and is intended for indoor use. 

 

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The operation and maintenance of this machine must only be performed 
under the constant supervision of a competent individual. 

 

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This machine is only suitable for the extrusion of soap granulate supplied 
by Gildewerk and using Gildewerk fragrances and colourants. 

 

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Please note!!

 

 

If ingredients not mentioned above are used, the guarantee becomes 
null and void and Gildewerk will not be liable for injury and/or 
damage. This also applies to possible modifications which could 
influence the functioning of machine, and to use in an area with an 
ambient temperature below 18 °C! 

 

Summary of Contents for ZXM-07000

Page 1: ...GILDEWERK BV GILDEWERK BV 1 Gildewerk Soap Extruder Instruction Manual for ZXM 07000 1500 W ZXM 07050 2200 W ...

Page 2: ...2 1 Motor housing 2 2 Operation and connections 2 3 Worm screw 2 4 Worm screw cylinder 2 5 Feeder funnel 2 6 Press head 2 7 Extrusion plates 3 Operation p 7 3 1 Start up 3 2 Short term deactivation 3 3 Long term deactivation 4 Transport en Installation p 9 4 1 Transport 4 2 Installation 5 Maintenance p 10 5 1 Cleaning 6 Extruder specifications p 12 ...

Page 3: ...tions on the model plaque correspond to the available current 3 Because the worm screw and the press cylinder when new must hone one another to create a perfect fit some tiny steel particles may be released This is not in any way a problem In case of failure transport damage and or defects please notify Gildewerk immediately 1 2 SAFETY GUIDELINES This machine is splash proof and is intended for in...

Page 4: ...o guarantee reliable performance and a long useful life the below conditions must be met 1 Ambient temperature 18 C to 25 C 2 Relative humidity max 90 3 Vibration max 0 5 G 4 No aggressive fumes or gases present 5 No excessive dust sand etc 6 Adequate ventilation ...

Page 5: ...ese openings are not obstructed The power cable is also fixed to the motor casing as are the heating system and or cooling connectors depending on the model The feeder funnel lid safety switch is also mounted onto this casing 2 2 Operation and connections Towards the side of the control unit there is a foot pedal connector A foot pedal must be connected since the extruder will not work without it ...

Page 6: ...The feeder funnel is located above the press cylinder and is covered with a lid for safety reasons The lid is equipped with a grid and soap granulate can be added from above If the lid is opened while the machine is active the worm screw will stop immediately Never insert any objects into the feeder to e g push the soap down This can cause irreparable damage to the worm screw and press cylinder 2 ...

Page 7: ...nnector PLEASE NOTE It only fits when inserted in a certain way and carefully turn the ring on the plug in a clockwise direction Make sure that the EMERGENCY STOP button is released and deactivated Otherwise the machine will not start Depending on the model connect the cooling system inlet and outlet hoses but wait until the extruder has warmed up before activating the cooling system The main swit...

Page 8: ...too long This will affect the quality of the soap while the motor will not receive enough ventilation causing it to overheat and automatically shut down If this happens you must turn off the machine and allow it to cool for at least an hour before restarting it The EMERGENCY STOP speaks for itself and should only be used in case of an emergency To restart the machine turn the emergency stop button...

Page 9: ...e open bottom of the motor casing provide a flat base underneath the machine when transporting it with a pallet truck or forklift Avoid intense vibration during transport Avoid shifting due to vibration Only move the machine horizontally and upright Under no circumstances may the machine be placed on its side or on its back since oil from the transmission system can leak through the air vents 4 2 ...

Page 10: ...ause irreparable damage Turn the motor back on to its slow speed and allow the pressure to push the extrusion plate from the press head Place the dial in the R position and briefly run the machine in reverse to release the pressure on the worm screw Use the supplied claw wrench to loosen the bronze ring on the press head and run the machine with the dial in the F position so that the press head is...

Page 11: ...es of the press cylinder flange and that the bolt holes line up Use the hex key to manually tighten the hex bolts Fix the large mixing plate to the front of the press cylinder with the larger sides of the holes facing the worm screw Attach the press head to the press cylinder along with the heating cuff depending on the model Make sure that the electrical connection on the press head faces sideway...

Page 12: ... OEM EXTRUDER and later models Voltage 220V 240V 50 Hz Motor consumption 1 5 kW or 2 2 kW Revolutions 15 65 rpm Heating 80 W Max rated consumption 1 6 or 2 3 kW Length Width Height 110 40 55 mm Weight 90 kg Capacity 7 kg soap product Below is the CE hallmark ...

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