Gima D 500, Manual

Page 1: ...NTER GIMA S p a Via Marconi 1 20060 Gessate MI Italy Tel 02 953854 1 Fax 02 95381167 E Mail gima gimaitaly com www gimaitaly com Export dept Tel 39 02 953854209 221 225 Fax 39 02 95380056 E Mail expor...

Page 2: ...3 5 4 CORRECT FUNCTIONING 4 1 Sealing temperature page 4 1 4 2 Sealing pressure page 4 1 4 3 Sealing quality page 4 1 4 4 Normal stop of the heat sealer page 4 2 4 5 Emergency stop page 4 2 4 6 Print...

Page 3: ...y page 8 1 8 2 Sealing page 8 1 8 3 Transport page 8 1 8 4 Printer page 8 2 8 5 Alarms page 8 2 9 ACCESSORIES 9 1 Working plane page 9 1 CE DECLARATION OF CONFORMITY SYMBOLS warning meaning danger war...

Page 4: ...rating This manual must be kept always close to the heat sealer available to the operator for easy consultation In case of loss or damage the customer can ask for a new manual of instructions mentioni...

Page 5: ...r the seal 0 30 mm Preadjusted sealing pressure Built in 9 dots matrix printer Power supply 230V 50 60 Hz or 115V 50 60 Hz Max power absorption 500 W Acoustic emission level 70 dB A Dimensions without...

Page 6: ...heat sealer any metallic objects to avoid electrical shocks The heat sealer must be used only indoor and in a dampness free environment Temperature from 5 C to 40 C from 41 F to 104 F Humidity relati...

Page 7: ...obtain a free edge from 0 to 30 mm doing as follows loosen the locking knob n 1 pict 2 1 and move it on the right to reduce the free edge over the seal min 0 mm on the left to increase the free edge...

Page 8: ...machine stops the operator always must introduce into the machine the pouch well stretched as shown on the pict 2 4 pict 2 4 The DIN 58953 P7 rules requires the pouches can be filled up max until of t...

Page 9: ...ng parameters 3 1 Keys symbols pict 3 1 comand panel The keyboard keys show the following functions F service key Set setting function key Up key to increase the selected date number or character disp...

Page 10: ...active 3 2 3 Pouch expulsion When some pouches stop into the sealing tunnel because of the temperature alarm function the control system allows to take out the pouches from the machine To make this do...

Page 11: ...ress F to confirm and go out from the menu or press SET to confirm and remain into the function 3 3 2 Output printing symbols The function allows the operator to set the output of the symbols printed...

Page 12: ...ay shows month press SET the two arrows appear and through the keys UP and or DOWN set the new value press SET to confirm press UP and the display shows days press SET the two arrows appear and throug...

Page 13: ...ssible rests of melt material do the expulsion command par 3 2 3 3 4 1 Sealing bars temperature control message Display visualization The message origins every time the actual bars temperature is high...

Page 14: ...ure probe out of order Display visualization The message appears when the starting AUTOTEST of the integrity of the probe and or its connections is not passed Action the machine remain blocked RESET p...

Page 15: ...during the sealing cycle the bag should not be submitted to any traction or moves make sure that the part of the bag to be sealed is clean and dry place carefully the mouth of the bag to be sealed in...

Page 16: ...top of moving parts After resolving any issue restart the welder needs to bring the first light switch GREEN n 3 pict 1 1 on O off reconnect the power cable and then run as described to par 2 5 Since...

Page 17: ...pict 4 4 Having identified the two coupling springs n 5 pict 4 4 slightly rotate the cartridge and insert it into the inner spring Without pushing carrying the ink cartrige at the outer clip and inser...

Page 18: ...nd or the printing area with a consequent jam of the following bag To avoid jamming follow the instructions of par 2 5 and par 4 3 4 7 1 Bag jamming in the pressure and or printing zone A SIMPLE BAG J...

Page 19: ...t after loosing the upper locking screw n 2 pict 4 8 and the rotation screw n 1 pict 4 5 Only if necessary reduce sealing pressure see par 4 2 Insert the reverse lever n 2 pict 4 7 supplied together w...

Page 20: ...pieces into the sealing area Restore the sealing pressure if modified see par 5 5 and reconnect the motor to the transmission Remount the ink ribbon case Close the upper cover n 1 pict 4 1 and screw...

Page 21: ...1 Upper cover To access the internal components need to open the cover n 1 pict 4 1 Loosen the 2 screws n 2 pict 4 1 screws n 2 pict 4 1 will be bolted to the machine frame n 3 pict 4 1 Slowly turn t...

Page 22: ...e a thin layer of silicone grease on the conveyor belts in order to keep them lubricated and facilitate the sliding in the guide rails and pulleys Keep the straps dry or non lubricated as it should ca...

Page 23: ...ld always be done off the machine and unplugging the power cord 1 pict 5 5 1 Safety microswitches 5 3 2 Line fuses and main board fuse The machine has 2 line fuses see pict 5 17 The board of the machi...

Page 24: ...nut n 3 pict 5 7 and lock it 5 Close the frontal cover of the machine Any pressure increase must be limited to not damage the counter wheel ring n 3 pict 5 6A and the motor 5 5 2 Replacement pressure...

Page 25: ...pulley 5 6 Replacement of the transport belts The transport belts do not need any previous maintenance Their replacement is suggested only in case the teeth or the cover which are in contact with the...

Page 26: ...0 pict 5 9 and finally on the print pulley n 11 pict 5 9 Stretch the lower transport belt n 10 pict 5 9 and fixing the pivot lower conduct pulley n 9 pict 5 9 with the relative screw Verify the correc...

Page 27: ...eed with the tightening especially in the lock no head screw of the heating element remount everything by following the reverse procedure 3 REPLACEMENT OF THE LOWER HEATING ELEMENT Extract the upper s...

Page 28: ...ead screw 1 Nut 2 Safety thermostat 2 Nut 2 Nut 3 Terminals thermostat cable 3 Nut 3 No head 4 Screw lock thermostat 4 Upper ground cable 4 Lower ground cable 1 4 2 3 pict 5 14 1 Pin of the upper seal...

Page 29: ...Printing head PRINTING HEAD Keep clean the print wire zone n 2 pict 5 16 and the surface of the counter print roller n 2 pict 5 16 to avoid the rest of ink Do as follows open the upper cover and the...

Page 30: ...box drawer pict 5 17 5 11 Replacement of the battery When the display shows the relative message at the end of the BATTERY TEST it is necessary to replace it The battery MBB in the electric scheme ca...

Page 31: ...frontal cover of the machine as described in par 5 1 disconnect the 2 motor power cable terminals and the motor ground cable terminal Unscrew the lower screw n 14 pict 5 9 and the upper screw n 2 pic...

Page 32: ...board F line fuses 3 15AF MM terminal board FEM fan MS main switch FER ferrite MSL main switch lamp F1 fuses power line 3 15AT N black color cable FTC infeed photocell PH printing head 9 dots HI lower...

Page 33: ...harges that shall be returned on ex factory basis This warranty is void if the heat sealer has been altered or has been fitted with unauthorized spare parts The warranty is also void if the customer d...

Page 34: ...The seal has some defects alongside the edges a verify if the set sealing temperature value is suitable for the pouches to be sealed see table par 4 1 b wait for the stabilization of the sealing jaws...

Page 35: ...nter wheel see par 5 9 The printing characters are too marked on the pouch a the ink ribbon could be too inked Replace it and do some printing test b check the situation of the printing area see par 5...

Page 36: ...ier the pouches sliding during sealing operation APPLICATION OF WORKING PLANE TO THE SEALER To applicate the working plane to the sealing machine it is necessary to introduce the cavity n 1 pict 9 1 o...

Page 37: ...Fabbricante Manufacturer Constructeur Hersteller Gandus Saldatrici s r l socio unico Via Milano 5 20010 CORNAREDO ITALY Tel 390293194 1 Fax 390293568803 info gandus it www gandus it...