Gis GP 1000 Instruction Manual Download

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Swiss Lifting Solutions

0.4.1 Hazards - Mechanical

Physical injury:

Unconsciousness and injury through:

• crushing, shearing, cutting and twisting

• drawing in, ramming, piercing and rubbing

• slipping, stumbling and falling

Causes:

• crushing, shearing and twisting

• parts rupturing or bursting

Safety options:

• keep floor, equipment and machinery clean

• eliminate leakages

• observe the required safety distance

Hazardous areas must be clearly marked by warning plates and cordoned off. It must be ensured that warnings regarding hazardous

areas are given due attention.

Hazards can stem from:

• incorrect application

• not following safety directions properly

• not carrying out test and service work thoroughly

0.4 Instructions for hazard protection

Start-up / operation:

• Before initial start-up as well as daily start-up, carry out a visual check and carry out the stipulated user-checks routine.

• Only operate the electric chain hoist if the protective and safety equipment provided is ready and working.

• Damage to the electric chain hoist and changes in its operational characteristics must be reported immediately to the responsible

person.

• After use, or when in a non-operational mode, the electric chain hoist should be secured against unauthorised and unintentional use.

• Refrain from hazardous procedures.

See also operational parameters (chapter 0.6).

Cleaning / service / repair / maintenance / refitting:

• Use working platforms provided for assembly work at high level.

• Do not use machine parts for this purpose.

• Check electrical cables for damage or wear.

• Ensure any oils or other agents used are collected and disposed of safely and in an environmentally sound manner..

• Reassemble and check safety devices that have been disassembled for maintenance or repair of the hoist once service and repair work

has been completed.

• Adhere to predefined testing and service intervals specified in the instruction manual.

• Follow the directions in the instruction manual regarding exchanging parts.

• Operating personnel should be informed before commencing special or repair work.

• Secure the repair working area.

• Prevent the electric chain hoist from being unexpectedly switched on during maintenance or repair work.

• Attach warning plates.

• Disconnect the power cable and ensure it cannot be switched on again by unauthorised personnel.

• Retighten screw connections that have been loosened for repair or maintenance work.

• Replace non-reusable fixing elements (e.g. self-locking nuts, washers, cotter pins, O-rings and seals).

Shut down / storage:

• Clean and preserve (lubricate/grease) the electric chain hoist before long periods of inactivity or storage.

Summary of Contents for GP 1000

Page 1: ...06 20 Translation 9500 9002 1 TRANSLATION OF THE ORIGINAL INSTRUCTION MANUAL ELECTRIC CHAIN HOIST GP ...

Page 2: ......

Page 3: ...9 1 1 Operating conditions 9 1 2 General description 11 1 3 Emergency stop 12 2 Start up 12 2 1 Transport and assembly 12 2 2 Connections 12 2 2 1 Electrical connections 12 2 2 2 Load chain 14 2 2 3 Limit switch 16 2 2 4 Chain container 16 3 Care and maintenance 17 3 1 General guidelines for maintenance and repair 17 3 2 Care and maintenance 18 3 2 1 Care overview 18 3 2 2 Maintenance overview 18 ...

Page 4: ...sse 50 tel gis ag ch CH 6247 Schötz www gis ag ch The correct order numbers for original spare parts can be obtained from the corresponding spare parts list Please ensure that you have the following data on your electric chain hoist to hand This will enable the correct spare parts to be supplied without delay Electric chain hoist type Serial number Year of manufacture Load capacity Spare parts Ord...

Page 5: ...articular the safety instructions before commencing work Protective equipment must be made available for operating and service personnel and worn at all times The operator or their representative is responsible for supervising operating personnel and ensuring they are aware of the hazards and safety implications of working with the electric chain hoist The manufacturer reserves the right to make t...

Page 6: ...be secured against unauthorised and unintentional use Refrain from hazardous procedures See also operational parameters chapter 0 6 Cleaning service repair maintenance refitting Use working platforms provided for assembly work at high level Do not use machine parts for this purpose Check electrical cables for damage or wear Ensure any oils or other agents used are collected and disposed of safely ...

Page 7: ...suring device Measurement of SPL per DIN 45635 The sound pressure level was measured a During operation of electric chain hoists on factory site b During open air operation of electric chain hoists Physical injury Death from electrical shock injury and burns through contact faulty insulation faulty maintenance or repair work short circuit Causes contact with touching or standing too close to unins...

Page 8: ...nufactured in accordance with the latest technical developments and recognised safety standards and are tested for safe operation by the manufacturer Electric chain hoists are approved by various interna tional classification societies such as TÜV and others Electric chain hoists of the above types may only be used when in an acceptable technical condition in accordance with their intended use by ...

Page 9: ...Start up 5 Appendix Supplementary to the instruction manual the following documentation from the operator must be noted Declaration of conformity Inspection pass Spare parts list s Circuit diagrams Page and figure numbering The pages are consecutively numbered Blank pages are not numbered however are calculated together with the consecutive pages Figures are numbered consecutively by chapter Examp...

Page 10: ...2 ISO 4301 1 A3 M3 A4 M4 A5 M5 A6 M6 A7 M7 Load spectrum Number of cycles per working day hoisting classes Dh2 Dh5 lifting speed 8 m min Q2 light Q 0 50 120 240 480 960 1 920 Q3 medium 0 50 Q 0 63 60 120 240 480 960 Q4 heavy 0 63 Q 0 80 30 60 120 240 480 Q5 very heavy 0 80 Q 1 00 15 30 60 120 240 Table 1 2 Operating conditions Q Load spectrum type of load Load type Q2 light Q 0 50 Q 0 50 Load type...

Page 11: ...tion of an emergency stop for the highest and lowest hook positions A geared limit switch is installed to limit the highest and lowest hook position Optionally downstream forced disconnecting emergency stop contacts can be retrofitted The electric chain hoists are equipped with a 42 V contactor control as standard The generally built in emergency stop contactor disconnects all three main phases fr...

Page 12: ...ng The goods delivered should be checked for completeness and the packaging disposed in an environmentally sound manner It is recommended that the electric chain hoist is assem bled and connected on site by qualified personnel 2 1 Transport and assembly Mechanical adjustments may only be performed by authorised specialists Operating staff must carefully read the instruction manual of the electric ...

Page 13: ... 2 2 Figure 2 3 Before connecting the electric chain hoist check whether the operating voltage and frequency specified on the type plate correspond to the available power supply Remove the cover from the control unit box Introduce the connection cable with cable gland M25 1 5 through the lower or side hole and connect in accordance with the attached electrical chart to L1 L2 L3 and PE see figure 2...

Page 14: ...trical GP 250 500 41 mm GP 1000 43 mm GP 1600 53 mm GP 2500 87 mm Grease the bearings thoroughly load hook Figure 2 6 2 2 2 Load chain Only use original chains Welding seam of the chain links must face inward on the chain wheel see figure 2 6 The geared limit switch must be mechanically deactivated for pulling in the chain see chapter 2 2 3 Before start up and during operation the load chain must ...

Page 15: ... the chain holder 3 Tightening torque for model GP 250 500 10 Nm and fasten into the guide rail of the housing Secure the chain holder with screw 4 and spring washer 5 Note correct arrangement of suspension dimension k2 see figure 2 15 or for GP 2500 see figure 2 16 GP 250 500 52 mm GP 1000 62 mm GP 1600 73 mm GP 2500 130 mm No longitudinal twisting of the chain see figure 2 17 Grease the bearings...

Page 16: ...h 5 turn clockwise for the lowest hook position and anticlockwise for higher hook positions Activate the rocker switch 1 the rocker switch must latch into the switch wheel Check the limit switch function the limit stop and the bottom hook block may not touch the housing GP 2500 Transmission Colour 1 fall lifting height m 2 falls lifting height m i 1 1 black 42 21 i 1 1 5 red 63 31 5 i 1 3 yellow 1...

Page 17: ...nations as well as modifications and additions to electric chain hoists which may affect safety must be authorised by the manufacturer in advance Structural alterations to chain hoists not authorised by the manufacturer exempt the manufacturer from liability in the event of damage Material warranty claims will only be recognised as valid if original manufacturer s spare parts are used exclusi vely...

Page 18: ... chain hoists Non compliance with care and maintenance routines can result in limited use and damage to electric chain hoists Care and maintenance should be carried out in accordance with the instruction manual at predefined time intervals table 3 1 and 3 2 During care and maintenance work general accident prevention directions special safety directions chapter 0 3 as well as hazard pro tection in...

Page 19: ...here necessary be replaced Only use original chains The chain links should not be welded The new chain is installed in accordance with chapter 2 2 2 For ease of installation the old chain and new chain can be connected by a piece of flexible wire Designation GPM GP 250 GP 500 GP 1000 GP 1600 2500 Nominal value air gap a mm 0 3 0 1 0 05 0 3 0 1 0 05 0 3 0 15 0 05 0 3 0 15 0 05 Air gap a max mm 0 7 ...

Page 20: ... slewing suspension parts must be periodi cally greased Torque values for screws of strength class 8 8 per DIN ISO 898 3 2 7 Slipping clutch The slipping clutch is set to 125 at the factory and reliably prevents overloading of the chain hoist the power limiting factor per DIN EN 14492 2 is ΦDAL 1 6 In the case of the two lowest lifting capacities in tables 5 1 to 5 5 the factor is 2 The resultant ...

Page 21: ...in the inspection pass 4 1 Determining the actual operating time Classification according to DIN EN 14492 2 ISO 4301 1 A3 M3 A4 M4 A5 M5 A6 M6 A7 M7 Load spectrum Number of load cycles throughout the whole service life Q2 0 50 250 000 500 000 1 000 000 2 000 000 4 000 000 Q3 0 63 125 000 250 000 500 000 1 000 000 2 000 000 Q4 0 80 63 000 125 000 250 000 500 000 1 000 000 Q5 1 00 31 500 63 000 125 ...

Page 22: ... the equipment to continue operating safely for a further period of time Components must be checked or replaced in ac cordance with table 4 2 The checking and release for the further use must be done by a specialist company authorised by the manufactu rer or by the manufacturer themselves The inspector determines What new theoretical full load cycles are possible The max period until the next gene...

Page 23: ...B 2 1 1 1 1 24 24 24 24 6 6 6 6 GP 250 2NF GP 250 2NL GP 250 2N 630 630 630 500 500 500 400 400 400 320 320 320 250 250 250 4 1 2 4 4 8 1 2 2 4 4 8 80 B 8 2 80 A 4 80 B 2 2 2 2 25 25 25 6 6 6 GP 500 1NF GP 500 1SF GP 500 1NL GP 500 1N 800 800 800 630 320 630 630 500 250 500 500 400 200 400 400 320 160 320 320 250 125 250 250 8 2 16 4 4 8 9 6 2 4 19 2 4 8 4 8 9 6 80 B 8 2 80 B 8 2 80 A 4 80 B 2 1 1...

Page 24: ...65 0 67 GP 250 500 80 B 2 2 0 86 3345 3 2 3 4 3 7 2 75 0 76 GP 1000 100 B 8 2 8 0 68 825 3 8 4 1 4 7 1 45 0 57 2 2 8 3390 5 3 5 8 7 3 2 75 0 76 GP 1000 90 B 4 4 1 8 1730 3 4 3 8 4 2 1 65 0 75 GP 1000 100 B 2 2 2 8 3390 6 2 6 5 8 1 2 75 0 76 GP 1600 2500 100 C 8 2 8 1 15 835 5 1 5 3 5 9 2 35 0 54 2 4 5 3420 9 4 9 6 10 2 4 95 0 81 GP 1600 2500 100 AL 4 4 2 7 1715 5 3 5 7 6 1 1 65 0 79 GP 1600 2500 1...

Page 25: ...00 90 B 4 4 1 8 1720 14 7 15 0 1 95 0 75 6 9 7 0 2 45 0 75 Table 5 7 Electrical parameters GP single phase version Series Motor type No of poles PN nN min max currents and start up current 1 x 115 V 50 Hz 1 x 230 V 50 Hz kW 1 min IN 115 A Imax A IA IN 115 cos phiN IN 230 A Imax A IA IN 230 cos phiN GPM 250 71 A 4 4 0 25 1385 5 7 5 9 1 65 0 55 3 0 3 2 1 95 0 55 GP 250 500 80 A 4 4 0 55 1420 10 3 11...

Page 26: ...ses Part 7 Grade T DIN EN ISO 13849 1 Safety related parts of control systems Part 1 General principles for design DIN EN 14492 2 Cranes power driven winches and hoists Part 2 Power driven hoists DIN EN 60204 32 Electrical equipment of machines Part 32 Requirements for hoisting machines Standards and technical specifications applied FEM 9 751 Power driven lifting device series safety FEM 9 755 Mea...

Page 27: ...monised standards applied DIN EN 818 7 Chains for lifting purposes Part 7 Grade T DIN EN ISO 13849 1 Safety related parts of control systems Part 1 General principles for design DIN EN 14492 2 Cranes power driven winches and hoists Part 2 Power driven hoists DIN EN 60204 32 Electrical equipment of machines Part 32 Requirements for hoisting machines Angewandte Normen und technische Spezifikationen ...

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