Glardon EnSet Compact, User Manual

Page 1: ...User Manual EnSet Plus EnSet Original EnSet Compact ...

Page 2: ... may result from not following the instructions and maintenance in this manual Caution This engraving system requires clean dry oil free air An oil free compressor is recommended for use with this system For any oil type compressors an oil removal filter coalescing type in the air supply line to this engraving system must be installed and in use Caution Oil or water contamination is not covered by...

Page 3: ...is document in part or in full is prohibited No section may be reproduced in any form or processed copied or distributed by electronic media in particular photocopies magnetic media or other recording methods without the prior written consent of Usines Métallurgiques de Vallorbe SA All rights particularly rights of reproduction distribution and translation as well as rights relating to patents and...

Page 4: ...EnSet Plus Original Compact Version 03 15 10 2018 4 40 I 5 Product ENSET PNEUMATIC ENGRAVING SYSTEMS EnSet Plus ref PCS 800100 EnSet Original ref PCS 800000 EnSet Compact ref PCS 800200 ...

Page 5: ...tance 8 1 4 1 Procedure 8 1 4 2 Address 8 2 Safety 9 2 1 General Principles 9 2 1 1 Importance of Safety Requirements 9 2 1 2 Non Compliance with Safety Regulations 9 2 2 Notation Conventions 10 2 2 1 General Pictograms 10 2 2 2 Specific Pictograms 11 2 3 Important Notice for Operators 11 2 4 Required Equipment and Important Notes 13 2 4 1 Included 24 Volt Power Converter 13 2 4 2 Graver or Simila...

Page 6: ...re Mode 22 5 3 Tuning the EnSet Units for Optimum Air Pressure Through Full Range of Speeds 24 6 Handpiece settings 26 6 1 Description 26 6 2 Striker Head 27 6 3 Stroke Length Adjustment 28 6 4 Basic Stroke Length Adjustment 28 6 5 Advanced Stroke Length Adjustment 30 7 Maintenance 32 7 1 Drain Bowl Particle Filter 32 7 2 Lubrication 33 7 3 Handpiece 34 8 Warranty 35 9 Spare Parts 36 9 1 EnSet 36 ...

Page 7: ...ques de Vallorbe SA It has been compiled solely for internal use by the end customer to the exclusion of any other usage copying this information or sending it to a third party is prohibited 1 2 Appropriate Use The instructions in this manual must be observed particularly the safety instructions Mandatory Read this manual entirely before connecting to power Damage not covered by the warranty may r...

Page 8: ... request 1 4 2 Address Usines Métallurgiques de Vallorbe SA Rue du Moutier 49 CH 1337 Vallorbe Suisse Tel 41 0 21 843 94 94 Fax 41 0 21 843 94 00 umv vallorbe com www vallorbe com No Action A Get the information from the EnSet device B Clearly identify the fault detected C Contact the Usines Métallurgiques de Vallorbe SA ...

Page 9: ...this equipment if it is damaged 2 1 1 Importance of Safety Requirements All the safety and protection instructions in this manual must be observed to prevent reversible or irreversible personal injury material damage or pollution of the environment Furthermore the legal regulations the accident prevention and environmental protection measures and the recognized technical regulations for appropriat...

Page 10: ...ating to safety 2 2 1 General Pictograms Prohibition Mandatory restriction Danger Warns against serious personal injury or death Warning Warns against serious personal injury and damage to health Caution Warns against minor personal injury or significant material damage to the machine or the environment Mandatory Directive or measure that must be applied Information Informative comment Tips Sugges...

Page 11: ...o protect hands from sharp edges Like other power tools this device exposes the operator to mechanical vibration If any user experiences discomfort pain numbness aching etc in their hands fingers arms or related joints discontinue use and consult with an appropriate health professional Although this equipment does not generate dust itself the tools used in the handpieces may do so When sharpening ...

Page 12: ... or years Such injury or disorder may include damage to the blood circulatory system damage to the nervous system damage to joints and possibly damage to other body structure If numbness tingling pain clumsiness weakened grip whitening of the skin or other symptoms occur at any time when operating or not operating the machine do not resume operation of the machine but seek medical attention Contin...

Page 13: ...e of 100 to 240 V 50 or 60 Hz If necessary use the supplied grounded 2 prong plug adapter or other suitable adapter The power converter must be used with a suitable grounded electrical system Using it with an ungrounded system could expose the equipment to electrical damage 2 4 2 Graver or Similar Tool A properly sharpened graver or similar tool is required to cut through the surface of metal and ...

Page 14: ...and supplies Adequate lightning allows clear sight and may help prevent accidents and reduce fatigue Placement of this engraving system on the bench is solely user preference and may be determined by left or right hand use during operation If compressed air supply has excessive water oil or contaminants an additional filter water trap and oil removal filter coalescing type must be installed ahead ...

Page 15: ...S Each EnSet unit Plus Original and Compact includes Please verify the contents in the box before connecting the machine No Content Quantity 1 EnSet complete control unit 1 2 Drain bowl auto Purging filter 1 3 Foot pedal and control 1 4 Power supply with additional plugs 1 ...

Page 16: ...rnational plugs D Plug the power supply into the port in the lower right rear of the EnSet unit 5 E Connect to a source of compressed air 7 Maximum pressure 100 psi 7 bar Maximum consumption 0 35 CFM 10 l min The compressed air source must be clean and not contain oil or excess moisture The filter on the back of the machine 2 will remove moisture but it will not remove oil For best results with an...

Page 17: ...EnSet Plus Original Compact Version 03 15 10 2018 17 40 ...

Page 18: ...wer ON using the rocker switch on the front of the machine 10 The Power On LED 11 illuminates red D Adjust desired pressure between 35 psi 2 41 bar and 100 psi 7 bar by adjusting pressure regulator displayed in the monitor windows 8 Turn knob to the right to increase air pressure to the left to decrease air pressure 9 E Push foot pedal to start cutting with EnSet unit F Step on foot pedal to activ...

Page 19: ...t B Place the foot pedal at your desired position on the floor C Turn power ON using the rocker switch on the front of the machine 10 The Power On LED 11 illuminates red EnSet Plus works on a dual control mode basis EnSet Original mode and EnSet Plus mode Below indications are described in how to operate both control modes EnSet Plus ...

Page 20: ... the number of impacts that you set and the top window 8 will display air pressure The top window air pressure will fluctuate according to how hard you are stepping on the foot pedal The more pressure on the foot pedal the more air pressure and power with each impact The less pressure the less power with each impact B Use the and buttons 9 to the right of the top pressure window to set the maximum...

Page 21: ... impacts minute For example 1 60 60 impacts minute 4 60 240 impacts minute 10 60 600 impacts minute Maximum number of impacts minute is 2 400 40 60 The number displayed in the bottom window may go above 40 on some units However the speed increases only to a maximum of 40 2 400 impacts minute The machine does not go faster even if a number over 40 is selected No Description EnSet Plus ...

Page 22: ...ee a variable number of pulses in the bottom window B Use the and buttons 9 to the right of the top pressure window to adjust the working air pressure up or down between 35 100 psi 2 41 7 bar In this mode the number of impacts per minute will be displayed in the bottom window as you step on the foot pedal The harder you step on the foot pedal the more impacts will occur faster speed The display 13...

Page 23: ...EnSet Plus Original Compact Version 03 15 10 2018 23 40 EnSet Plus ...

Page 24: ... gauge 8 for EnSet Compact and Original or in the Pressure window 8 for EnSet Plus Notice where the handpiece has crisp powerful taps and where the power starts to fall off There is a pressure around 40 50 psi where there is good power and crisp tapping at the fastest speed foot pedal to floor Once the air pressure gets too high the power of the impacts starts to decrease at the highest speed Dial...

Page 25: ...EnSet Plus Original Compact Version 03 15 10 2018 25 40 EnSet Plus EnSet Original EnSet Compact ...

Page 26: ...t with the setscrew tightened in the indented area This will ensure that the tool will move freely so that the striker shaft impacts the graver collet The machine operates most efficiently with the striker head in this position on the shaft Handpiece purchased separately Collet setscrew Graver Collet Sleeve Sleeve pin Front of handpiece Striker head shaft Striker head Back of handpiece Striker hea...

Page 27: ...Note that shaft has indented area that will position striker head correctly Look through the opposite hole to the setscrew to view indentation on shaft Position striker head so setscrew will tighten in indentation on shaft Tighten setscrew to affix striker head Striker head should not be all the way to the bottom of shaft so it is sitting on handpiece handle nor should it be all the way to the top...

Page 28: ...led ring 21 to the left until you can hear that the striker head is not directly impacting the back of the collet You will hear and feel that the striker head does not have a crisp hit on the collet as you turn the knurled ring to the left E Keep machine on so that the striker head is active F While the machine is working slowly turn knurled ring 21 to the right Listen to the sound and pay attenti...

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Page 30: ...oot pedal and begin to engrave E While continuing to engrave slowly turn the knurled ring 21 to right or left to adjust stroke length longer or shorter Use your thumb and index finger to adjust the ring For a longer stroke with more power turn ring to right For a shorter stroke with less power turn ring to left If you turn the ring too much to the left so the collet is not impacted then the tool w...

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Page 32: ...he particle filter needs to be kept clean It is recommended to replace the particle filter once per year in order to make sure no dirt reaches the internal components If the filter becomes visually tarnished or dirty replace your filter as soon as possible to prevent possible damage Air Supply Some silent air compressors work on basis of an oil cooled motor If this is the case with your compressor...

Page 33: ...Lubrication EnSet system including control unit foot pedal and handpiece do not need lubrication for its operation Do not use oil or other lubrication in them Lubricate the EnSet collet O rings 23 periodically for easier insertion into the front of the handpiece ...

Page 34: ...months is recommended depending on amount of activity Lubricate the handpiece once a year with vaseline No Action A Unscrew the handpiece 24 in the middle to access the striker head shaft B Remove striker head 15 on shaft by loosening the setscrew 16 C Remove the handpiece cap 26 to the cylinder piston system 25 D Replace the cylinder piston system 25 E Reverse above procedure steps to rebuild ...

Page 35: ...operation using most sources of compressed air However some air supplies contain excessive water oil dirt rust or other contaminants The built in filter of the engraving system is a final filter to protect against normal dirt and water If the compressed air has excessive contaminants install the necessary filter s and water trap s ahead of the engraving system Oil contamination can be gradual and ...

Page 36: ... 800550 Tungsten Striking Hammer Head APPS 800552 Brass Striking Hammer Head APPS 800554 Steel Striking Hammer Head APPS 800579 EnSet WH Handpiece Chrome Connector 22 APPS 800580 EnSet WH Handpiece Barrel 31 APPS 800582 EnSet WH Handpiece Receiver 21 APPS 800584 EnSet WH Handpiece Length Brass Ring APPS 800586 EnSet WH Handpiece Detent Pin Receiver Barrel 34 APPS 800587 Cylinder O Ring APPS 800588...

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Page 38: ... 19 EU or the environmental standards in force in the country of installation The materials comprising the machine must be separated and recycled in a waste recycling center that conforms with the legislation in force in the country of installation This will help to reduce the impact on the environment and health and safety and help to promote recycling Contact your local recycling center for more...

Page 39: ...EnSet Plus Original Compact Version 03 15 10 2018 39 40 Notes ...

Page 40: ...MF310077 Usines Métallurgiques de Vallorbe SA Rue du Moutier 49 CH 1337 Vallorbe Suisse T 41 0 21 843 94 94 umv vallorbe com www vallorbe com ...