gledhill BMA 200 SP-SOL, Installation & Servicing Instructions Manual

Page 1: ...ons before installation Model Numbers BMA 200 SP SOL BMA 220 SP SOL BMA 240 SP SOL BMA 260 SP SOL BMA 280 SP SOL BMA 300 SP SOL All models comply with the water heater manufacturers specification for integrated thermal stores A sealed system central heating and mains pressure hot water supply appliance with thermal store designed specifically for use with solar energy ISSUE 5 06 08 ...

Page 2: ...eme as an option to notifying the Local Authority directly Similar arrangements will follow for Scotland and will apply in Northern Ireland from 1st January 06 CORGI operates a Self Certification Scheme for gas heating appliances These arrangements represent a change from the situation whereby compliance with theBuildingRegulationswasacceptediftheBenchmarkLogbookwascompletedand this was then left ...

Page 3: ...S6 are connected to the appliance control PCB which operates all theheatingandhotwaterfunctionsasthebasic BoilerMate appliance Sensors T1 T2 and T3 are connected to the Danfoss controller and operate all the solar functions SensorT3providesahightemperatureinterlock to de activate the solar pump at a temperature of 90 C in the store Although sensors T3 and T2 are wired in to the solarcontrollerthec...

Page 4: ...beorderedasanoptionalextrabut will need fitting on site by the installer Note If the summer towel rail circuit is required this willneedtobeaseparatezonedcircuitfromthe heating circuit complete with its own time and temperature controls The standard manual fill model BoilerMate A ClassSPSOLapplianceisshown Aballvalveand overflowareavailableasanoptionalextraatthe time of order If required these sho...

Page 5: ...pth F BMA 200 SP SOL 1980 660 630 BMA 220 SP SOL 1980 660 630 BMA 240 SP SOL 2175 660 630 BMA 260 SP SOL 2175 710 680 BMA 280 SP SOL 2175 740 710 BMA 300 SP SOL 2085 810 780 The above dimensions include the 100mm high installation base and allow space for installation maintenance of the appliance only The height shown for the 200 220 models also allowsfortheinstallationoftheF Ecistern with no ball...

Page 6: ...s easier if all pipes protrude vertically in the cut out area shown Compression or push fit connections can be used All pipe positions are approximate and subject to a tolerance of 20mm in any direction A 15mm cold water supply and a 22mm warning overflow pipe may also be required for the separate feed and expansion cisterns if these are located in the appliance cupboard Note All dimensions are sh...

Page 7: ...rom any direction It is easier if all pipes protrude vertically in the cut out area shown Compression or push fit connections can be used All pipe positions are approximate and subject to a tolerance of 20mm in any direction A 15mm cold water supply and a 22mm warning overflow pipe may also be required for the separate feed and expansion cisterns if these are located in the appliance cupboard Note...

Page 8: ...ude vertically in the cut out area shown Compression or push fit connections can be used All pipe positions are approximate and subject to a tolerance of 20mm in any direction A 15mm cold water supply and a 22mm warning overflow pipe may also be required for the separate feed and expansion cisterns if these are located in the appliance cupboard Note All dimensions are shown in mm and are to the ce...

Page 9: ... flow collector connection from panel 28 Remote solar panel sensor T1 cable 29 Solar return sensor T2 30 Solar overheat sensor T3 31 Solar circuit pump UPS 15 60 high temp 32 Solar controller 33 User control panel clock 34 Appliance control board 35 Electrical DIN rail 36 Solar expansion vessel connection fitted with pressure gauge 37 100mm high installation base Optional Equipment Hot and cold wa...

Page 10: ...licone 2 Bl Bl R 2 x 3kW Heating Elements R SL H E E PE IH 2 5 mm SID Silicone 2 2 5 mm SID Silicon 2 2 5 mm SID Silicone 2 4 0 mm SIF Silicone 2 2 5 mm SIF Silicone 2 2 5 mm SIF Silicone 2 2 5 mm SIF Silicone 2 2 5 mm SIF Silicone 2 2 5 mm SID Silicone 2 Dedicat Remove link to fit room stat 3 WAY BUS BAR C1 A1 A2 2 4 1 3 2 5 mm SID Silicone 2 2 5 mm SID Silicone 2 3 1 2 4 ISSUE No 4 APPROVED DATE...

Page 11: ...Speed Y Br G Wh S5 S6 Duplex Sensor must fitted into S6 pocket i e above both V3 V2 valves Duplex Sensor must be fitted in top saftey overheat pocket and secured G Y Or Wh B B J34 J5 J30 J31 J9 1 Br Br B B R Or R Or Dedicated Solar Zone Sensor Solar Collector Sensor fitted in the panel sensor pocket provided by manufacturer Minimum pocket size 8mm 8 7 6 5 A B C D E DRG NAME DRG SIZE JOB NAME TITLE...

Page 12: ...n Expansion Vessel PRV 0 20 100 120 40 80 60 0 2 10 4 8 6 Temperature Gauge and Check Valve This component arrangement is provided with the SOL appliance and must be mounted vertically on the connection provided No isolation valve should be installed between the solar circuit and the safety valve pressure reducing valve Note No valves should be fitted on the pipework between the solar collector an...

Page 13: ... will not be affected by holding off the boiler and operates independently of channel 1 If a high hot water demand is expected or the appliance runs out of hot water due to poor solar gains the setting of Channel 1 can be overridden which will bring on the boiler and ensure hot water is made available Dependant on use weather the off times suggested above can be adjusted as necessary to ensure ade...

Page 14: ...artonatemperaturedifferentialof5 Candthe pump will run until the temperature differential is below 2 C The controller will also exercise the pump for 1 minute every 14 days to help stop it sticking if it has not been used Solar Heat Output Gives the performance of the solar heat installation Thefigureiscalculatedonthebasis of the difference between the temperature in the solar collector and the te...

Page 15: ...p model connections Set speed higher No alarm temperature flashes Pump runs indicates high temperature Pump does not run Set speed higher Pump or pump output defective For any further technical information assistance regarding this product please ring the Gledhill Technical helpline on 08449 310000 Solar collector Thermal Store 0 95 120 40 Operating range Sensor fault alarm Sensor fault alarm Sens...

Page 16: ... to 4 bar WATCHING THE LEVEL OF FLUID IN YOUR BOTTLE and adding more antifreeze solution if required When a pressure of 4 bar is achieved close the filling point on the fill and flush valve at the SAME time switch off the power at the RCD safety device Now leave the system under this pressure for at least 30 minutes Check the system for leaks including the roof connections If after 30 minutes the ...

Page 17: ...l valve Vemco FT206 All 11 1 x 6 kW switch immersion heater Wardtec XB468 All 12 Bottom store sensor Tasseron GT198 All 13 Middle store sensor Tasseron GT198 All 14 Top OHT store sensor Tasseron GT199 All 15 Main PCB controller Argus Vision XB442 All 16 Front panel user membrane All 17 Internal fuses circuit protection MCB Single Pole 6A x 1 XB449 All MCB Single Pole 16A x 2 XB450 All 18 Switch co...

Page 18: ...Page 18 1 2 3 4 24 5 6 12 13 7 8 9 10 11 15 16 20 19 17 21 23 30 31 29 27 28 26 14 18 22 SHORT PARTS LIST INSTALLATION 34 ...

Page 19: ...Page 19 ...

Page 20: ...Page 20 ...

Page 21: ...Page 21 ...

Page 22: ...in materials or workmanship we will either repair or supply replacement at our option with the closest substitute in the case of any obsolete product to any address in Great Britain i free of all charge during the first year after delivery by us ii thereafter at a charge of one tenth of the then current list price and any copper price supplement and delivery charge during the second year after del...

Page 23: ...ject to of any other contract between the Purchaser and us which at the time of payment of the full price of the goods sold under this contract have been delivered to the Purchaser but not paid for in full c until property in the goods supplied hereunder passes to the Purchaser in accordance with paragraph 2 above i the Purchaser shall hold the goods in a fiduciary capacity for us and shall store ...

Page 24: ...Thecodeofpracticefortheinstallation commissioning servicingofcentralheatingsystems ...