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INSTALLATION
SERVICE / CHANGE COMPONENTS
Important Do’s and Don’ts
1.
DO
check the incoming mains water pressure. The preferred range of mains
pressure is 2 -3 bar.
2.
DO
check the flow rate of the incoming cold water main is adequate to meet the
maximum hot and cold water simultaneous demands.
3.
DO
check that all connections are in accordance with the labelling on the thermal
store.
4.
DO
check the water level is correctly set in the top up cistern when cold and if
fitted that there is no overflow when the appliance is up to temperature.
5.
DO
check that the control thermostats switch the immersion heaters off at the
correct set point i.e. approx 75°C.
6.
DO
insulate any exposed hot water pipework in the BoilerMate CP cupboard.
7. If the ballvalve in the F & E cistern is permanently connected to the mains cold
water supply
DO
plumb the overflow/warning pipe in a 20mm internal diameter
pipe and ensure it discharges in a conspicuous external position. Use a material
which is suitable for use with heating F & E cisterns in accordance with BS 5449
(such as copper).
8. Once the appliance is filled and commissioned
DO
leave the electricity switched
on to the appliance to ensure the automatic pump run facility can operate to
prevent the pump sticking.
9.
DO
ensure that the functioning and control of the system is explained to the
occupant.
10.
DON’T
place any clothing or other combustible materials against or on top of this
appliance.
The front panel should then be refitted.
Annual Servicing
No annual servicing of the BoilerMate CP is
necessary.
However, if required, the operation of the
controls and a hot water performance test can
be carried out to prove the appliance is working
satisfactorily and within its specification.
If it is decided to carry out the above tests the
water level in the top cistern should also be
checked and if necessary topped up.
Changing Components
Free of charge replacements for any faulty
components are available from Gledhill during
the in-warranty period on return of the faulty
part (normally 12 months).
After this, spares can be obtained direct from
Gledhill Spares or through any of the larger
plumbers merchants/specialist heating spares
suppliers.
Help and advice is also available from the
Technical Helpline on 01253 474584.
However, all components are readily accessible
and can be changed quickly and easily by the
installer using common plumbing/electrical
practice.
Note: All maintenance work on the
BoilerMate CP appliance must be carried
out by a competent trades person.
Note:
The pump is a Grundfos UPR 15-50 4 wire
pattern and any replacement must be the
same model.
Description
Stock Code
1
PHE pump UPR 15-50
GT089
2
Plate heat exchanger (24 Plate)
GT017
3
Pump isolating valve - outlet (90° valve)
GT135
4
Pump isolating valve - inlet
GT133
5
Immersion heater 3kW
SH003
6
Stat
XB081
7
Main PCB controller
XB111A
8
Sensors
GT198
9
Y strainer
XB314
10
Flow sensor
XB095
11
Scale Inhibitor
XB153
SERVICING
SHORT PARTS LIST
