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APPENDIX

APPENDIX C

Description

 

Manual handling means any transporting or supporting of a load (including lifting,  
putting down, pushing, pulling, carrying or moving) by hand or bodily force.

Scope 

 

This assessment will cover the largest unit within each product range manufactured 
by Gledhill.

For specific weights and dimensions please refer to technical data section.

Main Hazards 

Vision may not be clear due to the size of the products.
Adopting an incorrect method of lifting may cause injury, attempting to lift these 
products will require help from others. (Team lifts)

Control Measures

 

Manual lifting procedure

The lift, key factors in safe lifting are:

a. 

Balance

b. 

Position of back

c. 

Positioning of the arms and body

d. 

The hold

e. 

Taking the lead for team lifts

a.  

Balance - 

Since balance depends essentially upon the position of the feet, 

they should be apart about hip breadth with one foot advanced giving full 
balance sideways and forward without tension.  In taking up this position, 
lifting is done by bending at the knees instead of the hips and the muscles 
that are brought into use are those of the thigh and not the back.

b.  

Position  of  back

  -  Straight  -  not  necessary  vertical.  The  spine  must  be 

kept rigid, this coupled with a bent knee position, allows the centre line of 
gravity of the body to be over the weight so reducing strain.

c.  

Positioning of arms and body

 - The further arms are away from the side, 

the greater the strain on the shoulders, chest and back. Keep elbows close 
to the body arms should be straight.

d.  

The hold

 - Before lifting ensure you have a good hold.  Two handles are 

provided on Appliance products at the top rear side, these allow one or 
two persons to have a purposely-designed hold at the top of the appliance 
to ensure easy lifting at the top of the product.

e. 

  Taking  the  lead  for  team  lifts

-  As 

more  than  one  person  is  required 
for  these  products  ensure  that  one 
person  is  taking  the  lead.  

This may 

be  you

  so  ensure  that  each  person 

that is helping is made aware of the 
weight and of the items listed within 
this assessment.  Make sure you and 
any  others  helping  know  the  route 
you  intend  to  take  that  it  is  clear  of 
any obstructions.  Never jerk the load 
as this will add a little extra force and 
can  cause  severe  strain  to  the  arms, 
back and shoulders.  If there are steps 
involved  decide  on  where  you  will 
stop  and  take  a  rest  period.  Move 
smoothly  and  in  unison  taking  care 
to  look  and  listen  to  others  helping 
with  the  lift.  Where  possible  use 
a  sack  truck  to  move  the  product 
over  long  flat  distances,  only  lift  the 
products when necessary.  If in doubt 
stop and get more help. 

Individual capability

Individual  capability  plays  an  important 
part in handling these products.  Persons 
above  average  build  and  strength  will 
find  it  easier  and  should  be  in  good 
health.  Persons below average build and 
strength  may  require  more  rest  periods 
during the handling process.

Pregnant  women  should  not  carry  out 
this operation.

Persons  who  are  not  in  good  health 
should  seek  medical  advice  prior  to 
commencing  any  lifting  or  manual 
handling operation.

Residual risk

Following the guidelines given above will 
reduce any risk to injury.  

All  persons  carrying  out  this  operation 
must  be  fully  trained  and  copies  of  the 
specific  risk  assessment  made  available 
for  inspection  and  use  in  their  training 
process.

Further  guidance  on  Manual  Handling 
can  be  obtained  from  the  Health  and 
Safety  Executive.  Manual  Handling 
Operations Regulations 1992.

MANUAL HANDLING OF APPLIANCE PRODUCTS

NOTES

NOTES

Summary of Contents for BOILERMATE CP BMSCP120

Page 1: ...WWW GLEDHILL NET ONE NAME EVERY SOLUTION BOILERMATE CP MAINS PRESSURE HOT WATER THERMAL STORE FOR USE WITH CENTRAL PLANT BOILERS INSTRUCTION MANUAL DESIGN INSTALLATION SERVICING ...

Page 2: ... www planningportal gov uk A suitably competent trades person must install the BoilerMate CP and carry out any subsequent maintenance repairs In fact the appliance front cover is secured by 2 screws and this should only be removed by a competent trades person The manufacturer s notes must not be taken as overriding statutory obligations The Domestic Building Services Compliance Guide 2013 defines ...

Page 3: ...ing and will not suffer from the problems associated with using PVCu soil stacks to take the discharge from unvented cylinders The heat losses from thermal stores should not be directly compared with heat losses from unvented or vented cylinders because they are treated differently in SAP This is because the unvented and vented cylinders are tested at 65 C and the thermal store at 75 C Figure 1 1 ...

Page 4: ...for wiring by the installer to the suitable 230V ac supply Polyphosphate scale inhibitor for fitting on site by the installer Ballvalve overflow connector for top up cistern Figure 1 2 6 7 13 4 5 10 11 3 9 2 1 12 8 Note The Appliance dimensions above do not allow for the100mm high installation base The following table of minimum cupboard dimensions only allow the minimum space required for the app...

Page 5: ...ulator on the cold inlet should be removed No check valve or similar device should be fitted on the cold water supply branch to the BoilerMate CP ThehotwaterflowratefromtheBoilerMateCPisdirectlyrelatedtotheadequacyofthe coldwatersupplytothedwelling Thismustbecapableofprovidingforthoseservices which could be required to be supplied simultaneously and this maximum demand should be calculated using p...

Page 6: ...anbeused as long as both the hot and cold supplies are mains fed However all mains pressure systems are subject to dynamic changes particularly when other hot and cold taps showers are opened and closed which will cause changes in the water temperature at mixedwateroutletssuchasshowers Forthis reason and because these are now no more expensivethanamanualshowerwestrongly recommendtheuseofthermostat...

Page 7: ...er Valve not mid position CH flow to dwelling CH return from dwelling Pump position to overcome pressure loss on central heating circuit no additional requirement for system expansion or excess pressure District supply District return District supply District return Pump position to overcome pressure loss on central heating circuit and coil no additional requirement for system expansion or excess ...

Page 8: ...ion The appliance can then be lifted into position in the cupboard on top of the base and the front panel removed by unscrewing the 2 screws and liftingthedoorupandout readyforconnection of the pipework and electrical supplies The feed and expansion cistern support shall be installed ensuring that the base is fully supported the working head of the appliance is not exceeded and the recommended acc...

Page 9: ...uitable servicing valve The overflow warning pipe if provided shall have a continuous fall be fitted to dischargeclearofthebuildingandbesitedsothatanyoverflowcanbeeasilyobserved It shall also be installed in a size and material suitable for use with heating feed and expansion cisterns in accordance with BS 5449 e g 22mm copper and should not have any other connections to it Note If a warning overf...

Page 10: ... E PL SL Room thermostat E C 1 2 3 port divert valve ML MN E PL SL Wiring diagram CH pump required CH Pump L N E Programmer Fuse Spur L N E L N On On Off Off HW CH Store thermostat E C 1 2 2 port zone valve ML MN E PL SL Room thermostat E C 1 2 3 port divert valve ML MN E PL SL Wiring diagram HW CH pump required CH Pump L N E The following control wiring diagrams ensure that the district heating s...

Page 11: ...sections of the Benchmark Checklist located on the inside back pages of this document Thismustbecompletedduringcommissioningandleftwiththeproducttomeet the Warranty conditions offered by Gledhill Basic pump operation testing Inordertoconfirmthatthepumpisoperational and that all air has been cleared from the pump circuitpipework includingthePHE Performthe following actions 1 Ensure that the unit is...

Page 12: ... other combustible materials against or on top of this appliance The front panel should then be refitted Annual Servicing No annual servicing of the BoilerMate CP is necessary However if required the operation of the controls and a hot water performance test can becarriedouttoprovetheapplianceisworking satisfactorily and within its specification If it is decided to carry out the above tests the wa...

Page 13: ...h continuity test dead test to ensure that the appliance is earthed Mains voltage test dead test to ensure that the appliance is isolated Resistance to earth dead test to ensure that the wiring insulation to the product is intact Short circuit test dead test to ensure that no components in the products circuit have a short circuit Visually inspect wiring is correct as per fig 4 3 Connect supply Po...

Page 14: ...ors 12Kohm 25 C B4050K HZ l min HZ l min 20 3 4 95 17 1 25 4 4 100 18 0 30 5 3 105 19 0 35 6 2 110 19 9 40 7 1 115 20 8 45 8 0 120 21 7 50 8 9 125 22 6 55 9 8 130 23 5 60 10 7 135 24 4 65 11 7 140 25 3 70 12 6 145 26 2 75 13 5 150 27 2 80 14 4 155 28 1 85 15 3 160 29 0 90 16 2 165 29 9 flow rate determination SERVICING AND MAINTENANCE FAULT FINDING Check for presence of overheat link An overheat l...

Page 15: ...r can be checked at the same time by removing the upper pipe section Thermal store return check valve return servicing valve Isolate both servicing valves Drain water from the section between the servicing valves Remove the bottom pipe section Check for free movement of the check valve incorporated in the body Remove and replace if the check valve sticks SERVICING AND MAINTENANCE FAULT FINDING Che...

Page 16: ...AtORS ltd Haywood House 40 New Road Stourbridge West Midlands DY8 1PA TeLePHONe 01384 442611 FAX 01384 442612 water Savings water Related Costs Can Be Reduced By good Plumbing Practice TAPS MIXERS SHOWERS Unregulated 25 30 l m Regulated 10 12 l m Over 20 l m 5 6 or 8 l m 2 tap half open Fitted with regulator Unregulated 4 Fixing Options For taps Mixers 1 MK Range Combined Regulators Aerator forscr...

Page 17: ...ese allow one or two persons to have a purposely designed hold at the top of the appliance to ensure easy lifting at the top of the product e Taking the lead for team lifts As more than one person is required for these products ensure that one person is taking the lead This may be you so ensure that each person that is helping is made aware of the weight and of the items listed within this assessm...

Page 18: ...Page 34 Page 35 NOTES NOTES NOTES NOTES ...

Page 19: ...ity to replace under the Guarantees whether in contract or in tort including negligence in respect of any one cause of loss or damage claimed to result from any breach of our obligations hereunder shall be limited to actual money damages which shall not exceed 20 000 provided that such monetary limit shall not apply to any liability on the part of ourselves referred to in paragraph a above d Excep...

Page 20: ...o Comments Signature SERVICE 07 Date Engineer name Company name Telephone No Comments Signature SERVICE 09 Date Engineer name Company name Telephone No Comments Signature SERVICE 02 Date Engineer name Company name Telephone No Comments Signature SERVICE 04 Date Engineer name Company name Telephone No Comments Signature SERVICE 06 Date Engineer name Company name Telephone No Comments Signature SERV...

Page 21: ...3 474412 OR WWW GLEDHILL SPARES NET Due to a programme of continuous improvement Gledhill Building Products reserve the right to modify products without prior notice It is advisable to check the product technical detail by using the latest design and installation manuals available from our technical support team or on our website It is an offence to copy or adapt this document without consent of t...

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