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INSTALLATION

INSTALLATION

INSTALLATION

INSTALLATION

Cold feed / open vent

pipework

(as supplied)

Interconnecting

Pipework

(By Installer)

Figure 1.7

BoilerMate

CP

Feed And Open Vent Pipe  

I

t is normally envisaged that the top up cistern will be located in the same cupboard 

as the BoilerMate CP appliance itself to maintain a dry roof space.

The cold feed/open vent pipework assembly (as supplied) should be used to install 

the top up cistern directly on top of the appliance.

If it is necessary to locate the cistern in the roof space (or on a higher floor) the cold 

feed/open vent pipework assembly (as supplied) should be used to connect to the 

top up cistern and pipework site run by the installler to connect this to the appliance. 

Obviously, any pipework in the roof space and the feed and expansion cistern will 

need to be adequately insulated to protect against frost damage.

Combined Feed And Open Pipe Arrangements Must Not Be Used.

No valves should be fitted in the safety open vent which must be a minimum of 22mm 

copper pipe or equivalent throughout its length.

The mains cold water supply to the ballvalve (if provided) shall be provided with a 

suitable servicing valve.

The overflow/warning pipe (if provided) shall have a continuous fall, be fitted to 

discharge clear of the building and be sited so that any overflow can be easily observed.  

It shall also be installed in a size and material suitable for use with heating feed and 

expansion cisterns in accordance with BS 5449 (e.g 22mm copper) and should not 

have any other connections to it.

Note: If a warning/overflow pipe is NOT provided the top up cistern should be 

filled from a temporary hose connection supplied from any cold water tap or 

from a permanent cold branch provided adjacent to the top up cistern. The 

temporary hose must be fitted with a double check valve and removed once 

the appliance is filled.

The store may fill more slowly than the feed tank. It is important to check the 

water level again in the cistern after commissioning.

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Summary of Contents for BOILERMATE CP BMSCP120

Page 1: ...WWW GLEDHILL NET ONE NAME EVERY SOLUTION BOILERMATE CP MAINS PRESSURE HOT WATER THERMAL STORE FOR USE WITH CENTRAL PLANT BOILERS INSTRUCTION MANUAL DESIGN INSTALLATION SERVICING ...

Page 2: ... www planningportal gov uk A suitably competent trades person must install the BoilerMate CP and carry out any subsequent maintenance repairs In fact the appliance front cover is secured by 2 screws and this should only be removed by a competent trades person The manufacturer s notes must not be taken as overriding statutory obligations The Domestic Building Services Compliance Guide 2013 defines ...

Page 3: ...ing and will not suffer from the problems associated with using PVCu soil stacks to take the discharge from unvented cylinders The heat losses from thermal stores should not be directly compared with heat losses from unvented or vented cylinders because they are treated differently in SAP This is because the unvented and vented cylinders are tested at 65 C and the thermal store at 75 C Figure 1 1 ...

Page 4: ...for wiring by the installer to the suitable 230V ac supply Polyphosphate scale inhibitor for fitting on site by the installer Ballvalve overflow connector for top up cistern Figure 1 2 6 7 13 4 5 10 11 3 9 2 1 12 8 Note The Appliance dimensions above do not allow for the100mm high installation base The following table of minimum cupboard dimensions only allow the minimum space required for the app...

Page 5: ...ulator on the cold inlet should be removed No check valve or similar device should be fitted on the cold water supply branch to the BoilerMate CP ThehotwaterflowratefromtheBoilerMateCPisdirectlyrelatedtotheadequacyofthe coldwatersupplytothedwelling Thismustbecapableofprovidingforthoseservices which could be required to be supplied simultaneously and this maximum demand should be calculated using p...

Page 6: ...anbeused as long as both the hot and cold supplies are mains fed However all mains pressure systems are subject to dynamic changes particularly when other hot and cold taps showers are opened and closed which will cause changes in the water temperature at mixedwateroutletssuchasshowers Forthis reason and because these are now no more expensivethanamanualshowerwestrongly recommendtheuseofthermostat...

Page 7: ...er Valve not mid position CH flow to dwelling CH return from dwelling Pump position to overcome pressure loss on central heating circuit no additional requirement for system expansion or excess pressure District supply District return District supply District return Pump position to overcome pressure loss on central heating circuit and coil no additional requirement for system expansion or excess ...

Page 8: ...ion The appliance can then be lifted into position in the cupboard on top of the base and the front panel removed by unscrewing the 2 screws and liftingthedoorupandout readyforconnection of the pipework and electrical supplies The feed and expansion cistern support shall be installed ensuring that the base is fully supported the working head of the appliance is not exceeded and the recommended acc...

Page 9: ...uitable servicing valve The overflow warning pipe if provided shall have a continuous fall be fitted to dischargeclearofthebuildingandbesitedsothatanyoverflowcanbeeasilyobserved It shall also be installed in a size and material suitable for use with heating feed and expansion cisterns in accordance with BS 5449 e g 22mm copper and should not have any other connections to it Note If a warning overf...

Page 10: ... E PL SL Room thermostat E C 1 2 3 port divert valve ML MN E PL SL Wiring diagram CH pump required CH Pump L N E Programmer Fuse Spur L N E L N On On Off Off HW CH Store thermostat E C 1 2 2 port zone valve ML MN E PL SL Room thermostat E C 1 2 3 port divert valve ML MN E PL SL Wiring diagram HW CH pump required CH Pump L N E The following control wiring diagrams ensure that the district heating s...

Page 11: ...sections of the Benchmark Checklist located on the inside back pages of this document Thismustbecompletedduringcommissioningandleftwiththeproducttomeet the Warranty conditions offered by Gledhill Basic pump operation testing Inordertoconfirmthatthepumpisoperational and that all air has been cleared from the pump circuitpipework includingthePHE Performthe following actions 1 Ensure that the unit is...

Page 12: ... other combustible materials against or on top of this appliance The front panel should then be refitted Annual Servicing No annual servicing of the BoilerMate CP is necessary However if required the operation of the controls and a hot water performance test can becarriedouttoprovetheapplianceisworking satisfactorily and within its specification If it is decided to carry out the above tests the wa...

Page 13: ...h continuity test dead test to ensure that the appliance is earthed Mains voltage test dead test to ensure that the appliance is isolated Resistance to earth dead test to ensure that the wiring insulation to the product is intact Short circuit test dead test to ensure that no components in the products circuit have a short circuit Visually inspect wiring is correct as per fig 4 3 Connect supply Po...

Page 14: ...ors 12Kohm 25 C B4050K HZ l min HZ l min 20 3 4 95 17 1 25 4 4 100 18 0 30 5 3 105 19 0 35 6 2 110 19 9 40 7 1 115 20 8 45 8 0 120 21 7 50 8 9 125 22 6 55 9 8 130 23 5 60 10 7 135 24 4 65 11 7 140 25 3 70 12 6 145 26 2 75 13 5 150 27 2 80 14 4 155 28 1 85 15 3 160 29 0 90 16 2 165 29 9 flow rate determination SERVICING AND MAINTENANCE FAULT FINDING Check for presence of overheat link An overheat l...

Page 15: ...r can be checked at the same time by removing the upper pipe section Thermal store return check valve return servicing valve Isolate both servicing valves Drain water from the section between the servicing valves Remove the bottom pipe section Check for free movement of the check valve incorporated in the body Remove and replace if the check valve sticks SERVICING AND MAINTENANCE FAULT FINDING Che...

Page 16: ...AtORS ltd Haywood House 40 New Road Stourbridge West Midlands DY8 1PA TeLePHONe 01384 442611 FAX 01384 442612 water Savings water Related Costs Can Be Reduced By good Plumbing Practice TAPS MIXERS SHOWERS Unregulated 25 30 l m Regulated 10 12 l m Over 20 l m 5 6 or 8 l m 2 tap half open Fitted with regulator Unregulated 4 Fixing Options For taps Mixers 1 MK Range Combined Regulators Aerator forscr...

Page 17: ...ese allow one or two persons to have a purposely designed hold at the top of the appliance to ensure easy lifting at the top of the product e Taking the lead for team lifts As more than one person is required for these products ensure that one person is taking the lead This may be you so ensure that each person that is helping is made aware of the weight and of the items listed within this assessm...

Page 18: ...Page 34 Page 35 NOTES NOTES NOTES NOTES ...

Page 19: ...ity to replace under the Guarantees whether in contract or in tort including negligence in respect of any one cause of loss or damage claimed to result from any breach of our obligations hereunder shall be limited to actual money damages which shall not exceed 20 000 provided that such monetary limit shall not apply to any liability on the part of ourselves referred to in paragraph a above d Excep...

Page 20: ...o Comments Signature SERVICE 07 Date Engineer name Company name Telephone No Comments Signature SERVICE 09 Date Engineer name Company name Telephone No Comments Signature SERVICE 02 Date Engineer name Company name Telephone No Comments Signature SERVICE 04 Date Engineer name Company name Telephone No Comments Signature SERVICE 06 Date Engineer name Company name Telephone No Comments Signature SERV...

Page 21: ...3 474412 OR WWW GLEDHILL SPARES NET Due to a programme of continuous improvement Gledhill Building Products reserve the right to modify products without prior notice It is advisable to check the product technical detail by using the latest design and installation manuals available from our technical support team or on our website It is an offence to copy or adapt this document without consent of t...

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