gledhill StainlessLite Plus Direct D120, Instruction Manual

Page 1: ...WWW GLEDHILL NET ONE NAME EVERY SOLUTION STAINLESSLITE PLUS UNVENTED MAINS PRESSURE HOT WATER STORAGE INSTRUCTION MANUAL DESIGN INSTALLATION SERVICING ...

Page 2: ...faninstallationorsystem containing one of our products unless specifically requested to do so in writing All goods are sold subject to our Conditions of Sale which are set out at the rear of this specification In the interest of continuously improving the StainlessLite Plus range Gledhill Building Products Limited reserve the right to modify the product without notice and in these circumstances th...

Page 3: ... designed for use with a gas or oil boiler and is suitable for both open vented and sealed pumped primary systems When used with a sealed heating system the boiler must incorporate its own energy cut out overheat thermostat StainlessLite Plus Indirect models are listed in Table 2 on Page 8 9 StainlessLite Plus DIRECT StainlessLite Plus INDIRECT StainlessLite Plus DIRECT SOLAR StainlessLite Plus IN...

Page 4: ...89 37 2698 62 15 91 18 106 3 12 976 475 750 n a n a 210 227 n a n a n a n a n a n a n a n a n a 90 n a D120 SL PLUDR120SL L C 47 1 13 37 2765 62 15 122 23 143 3 12 1248 475 1022 n a 680 210 227 53 2 n a n a n a n a n a n a n a n a 119 n a D150 SL PLUDR150SL M C 56 1 37 36 1425 62 15 152 27 176 3 18 1519 475 1293 n a 832 210 227 66 6 n a n a n a n a n a n a n a n a 150 n a D180 SL PLUDR180SL L C 67...

Page 5: ... n a n a n a n a n a 30 5 1 27 0 31 n a n a 41 n a Indirect Slimline IND60 SL PLUIN060SL A 27 0 66 62 16 75 3 12 704 475 478 n a 393 325 n a 24 3 253 n a 195 305 n a n a n a n a n a n a 15 0 49 0 165 n a n a 13 n a IND90 SL PLUIN090SL B 37 0 89 91 20 108 3 12 976 475 750 n a 453 365 n a 48 1 343 n a 195 345 n a n a n a n a n a n a 16 5 0 59 0 165 n a n a 17 n a IND120 SL PLUIN120SL B 47 1 13 122 2...

Page 6: ...Hot water draw off 22mm compression 2 Lift up temperature pressure relief valve 89 96 6 bar 3 Hot water secondary return 22mm not fitted to smaller sizes see table 1 4 Immersion heater 1 BSP 3kW normally on peak 5 22mm cold supply 6 Immersion heater 1 BSP 3kW normally off peak 7 Dual control Overheat stat pocket solar 8 Solar coil return to panel collector 22mm compression 9 Solar coil flow from p...

Page 7: ...ixing valve canbeusedaslongasboththehotandcoldsuppliesaremainsfed However allmains pressure systems are subject to dynamic changes particularly when other hot and cold taps showersareopenedandclosed whichwillcausechangesinthewatertemperature at mixed water outlets such as showers For this reason and because these are now no moreexpensivethanamanualshowerwestronglyrecommendtheuseofthermostatic show...

Page 8: ...orage systems are installed where discharges form safety devices may not be apparent i e in dwellings occupied by blind infirm or disabled people consideration should be given to the installation of an electronically operated device to warn when discharge takes place Safety The safety devices supplied or fitted on an StainlessLite Plus are selected for their suitability for the temperatures and pr...

Page 9: ... the central heating return may be required to reduce excessive flow rates and therefore any potential noise problems Schematic Open Vented Primary System Boiler Pump 150mm max Warming Overflow Pipe F E Cistern Minimum distance as required by boiler manufacturers instructions Motorised Valve Not supplied Motorised Valve Energy cut out Gate Valve Not supplied Schematic Sealed Primary System Boiler ...

Page 10: ...lding regulations part G3 3 63 This product can be supplied from Gledhill part number XC007 which has a inlet temperature limit of 100 C Suitable plumbing configurations for installing this valve are shown on page 19 of this manual NB Any fitted Overheat thermostats may require resetting in the winter months to enable backup heat sources to heat the cylinder Schematic Solar Indirect System Solar P...

Page 11: ...lator 230 VAC 5 Amps HTG VALVE HW VALVE Typical schematic wiring diagram for an unvented installation The electrical installation must comply with IEE requirements For electrical installation refer to BS7671 Note Do not attempt the electrical work unless you are competent to carry out to the above standard Blue Bl Brown Br Green Grey Green Yellow G Gr G Y WIRE COLOUR LEGEND Black Orange Yellow Whi...

Page 12: ...ements When initially opening the taps a small surge in flow may be experienced which disappears as the pressure in the system stabilises This is quite normal with these types of systems and does not indicate a fault In some areas the water will initially appear cloudy but will quickly clear when left to stand This is nothing to be concerned about and is due to aeration of the water WARNING Ifwate...

Page 13: ...ning for drain down procedure If there is an overheat fault and very hot water is being discharged turn off the heat source but not the water supply When the supply is cool check thermostats and energy cut outs in the boiler and immersion heaters and replace the faulty component with one supplied by Gledhill and check that it works correctly before returning the system to full operation The Regist...

Page 14: ...d seat clean undamaged Is heater operating at less than 60ºC Re set temperature NO YES YES NO NO YES YES Is ERV TPRV discharging YES Recommission expansion vessel pressure NO NO FAULT No Hot Water Direct FAULT No Hot Water Indirect Switch on Re set Replace element START Is power on to elements Is control temperature set at 60ºC 65ºC Has high limit tripped Check wiring links continuity and Re set E...

Page 15: ...ed Regulators Aerator forscrewingontoTaps Mixerswithinternal orexternalthreadsontheirnoses AntiVandal models also available 2 MR05 T Range Internal Regulators Push fit into Tap or Mixer seats Produced in three sizes 12 5mm BS1010 12mm 10mm Flangeless models also available for Taps with Low Lift washers 3 MXF Standard Range Screw on tail models for Taps Mixers Fix onto the tails before fitting the ...

Page 16: ...nual handling operation Residual risk Following the guidelines given above will reduce any risk to injury All persons carrying out this operation must be fully trained and copies of the specific risk assessment made available for inspection and use in their training process Further guidance on Manual Handling can be obtained from the Health and Safety Executive Manual Handling Operations Regulatio...

Page 17: ...e which are contained on the Invoice Forms and all Sales are now subject to these Conditions of Sale and Warranty terms only 2 PRICE Once an order or call off has been accepted the price will be held for three months but if delivery is extended beyond that period at the customer s request then we reserve the right to amend the price when necessary The company reviews its pricing annually to adjust...

Page 18: ...o Comments Signature SERVICE 07 Date Engineer name Company name Telephone No Comments Signature SERVICE 09 Date Engineer name Company name Telephone No Comments Signature SERVICE 02 Date Engineer name Company name Telephone No Comments Signature SERVICE 04 Date Engineer name Company name Telephone No Comments Signature SERVICE 06 Date Engineer name Company name Telephone No Comments Signature SERV...

Page 19: ...3 474412 OR WWW GLEDHILL SPARES NET Due to a programme of continuous improvement Gledhill Building Products reserve the right to modify products without prior notice It is advisable to check the product technical detail by using the latest design and installation manuals available from our technical support team or on our website It is an offence to copy or adapt this document without consent of t...