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Typical schematic wiring diagram and system configuration for the Torrent GreenHeat HP-solar.

INSTALLATION

INSTALLATION

WIRING DIAGRAM

WIRING DIAGRAM

Typical schematic wiring diagram for the boost immersion heater

using programmable immersion heater timer.

 

5 COMMISSIONING 

 

5.1 

Open the incoming stop valve and fill the domestic hot water system. Fill the whole of the primary 

heating system and the thermal store with potable water through the feed and expansion cistern.  

 

5.2 

Check the water level in the feed and expansion cistern and adjust the ball valve if necessary. 

Check the whole of the primary heating an domestic hot and cold distribution system, including the 

heat pump and the Torrent

HP

 for leaks. 

 

5.3 

It is essential that all systems function properly for optimum performance and to achieve this: 

(a)  The primary system should be commissioned in accordance with good practice and generally 

in accordance with the requirements of BS 6798, BS 5449 and BS 7593. Full details of the 

requirements are given in PAS 33:1999 under section 10 Commissioning. 

(b)  The heat pump manufacturers instructions should be followed during the commissioning 

phase. 

(c)  If solar thermal system is fitted it should be commissioned as per manufacturers instructions. 

(d)  When using either cleansing or corrosion inhibitor chemical, the manufactures instructions 

must be followed. 

 

5.4 

When determining the quantities for cleanser required, the volume of the Torren

tHP

 should be added 

to the water content of the primary system.  Although the Torrent

HP

 has no special water treatment 

requirements, the radiators and other parts of the circuit will require the application of a scale and 

corrosion inhibitor. The heat pump and the external connecting pipework will also require protection 

against freezing. For this reason, a combined antifreeze and inhibitor product such as Fernox Alphi 

11 must be used. 

 

5.5 

If it is proposed to ‘powerflush’ the heating system we would recommend that the TorrentHP is 

isolated from the heating system being cleaned. Failure to do so could seriously damage the unit. If 

in doubt please contact our ‘Technical Helpline’. 

 

 

6 SERVICING 

 

 

 

 

 

 

Boost Immersion Heater 

All Torrent GreenHeat HP models are fitted with a 3kW immersion heater so that the 

store can be heated to a temperature above the heat pump delivery temperature to 

increase the hot water performance of the unit if necessary. Because the TorrentHP is 

a primary thermal store it is 

not

 necessary to heat the store above 60°C for hygienic 

protection against growth of ‘legionella’. This is because the domestic hot water is 

heated instantaneously via a heat exchanger and so there are no legionella problems 

associated with stored water.

This is of 

great significance for the heat pump application

 where the heat pump will 

not normally be able to raise stored water to above 60°C which is necessary to sterilise 

a cylinder.

By using the immersion element to boost the water temperature (

not

 needed for 

legionella protection as described above), this will provide a greater volume of hot 

water from a given size of cylinder (see figures 3-5, page 5). However, the overall 

COP of the system will reduce and so to maximise the benefit of fitting a heat pump, 

minimal use should be made of the immersion heater.

The immersion heater should 

not

 be left permanently switched on as this will drastically 

reduce the contribution of heat pump to hot water heating and hence increase the 

running costs.

If the use of the immersion heater is necessary to meet the hot water requirements of a 

dwelling, then the preferred method of controlling it is described below.

Control By Programmer 

The operation of the boost immersion heater 

can be controlled by means of an independent 

time switch as shown schematically. The on time 

settings on the immersion heater should be 

between 30 – 60 minutes later than the on times 

set for the hot water programmer channel.

For example if the hot water is programmed to 

come on between say 0600 – 0900 and 1700 – 

2200 then the immersion heater timer setting 

should be 0640 – 0900 and 1740 – 2200. This will 

make maximum use of the heat pump allowing 

it to charge the store to the maximum potential 

temperature before any use of the immersion 

element.

Additional top and bottom thermostat pockets 

can be provided in case a more sophisticated 

control system is required to be fitted.

Control By Heat Pump Control System

Where more sophisticated control systems 

are used to control the immersion heater, the 

immersion heater may be programmed to only 

achieve 60°C. Please consult the heat pump 

manufacturer’s instructions/help desk for 

further information on their control systems to 

ensure that the required operation is achieved.

Summary of Contents for Torrent GreenHeat HP TGH170

Page 1: ...al Torrent GreenHeat OV TGH140 TGH350 Torrent GreenHeat SP TGH140 TGH350 Torrent GreenHeat SOL TGH210 TGH450 Torrent GreenHeat HP TGH170 TGH450 Torrent GreenHeat HPSOL TGH210 TGH450 Torrent GreenHeat Open vented thermal store providing heating and mains pressure hot water ...

Page 2: ...n updated set of Instructions will be produced and supplied with new appliances and will be made available for other appliances on request Benchmark places responsibilities on both manufacturers and installers The purpose is to ensure that customers are provided with the correct equipment for their needs that it is installed commissioned and serviced in accordance with the manufacturers instructio...

Page 3: ...he volume of stagnent water in the heat exchanger is very small so there is virtually no legionella risk shouldbemadetopowerthelowerimmersionelementinordertominimisetherunning costs It is important to note that the design heat loss of the rooms to be heated must be less than the lowest immersion power If the design heat loss is greater than this the heating will need to be supplemented by another ...

Page 4: ... 155 n a 95 95 n a n a n a 195 1040 1115 1 38 n a 134 1 81 n a 35 TGH170 SP 44 207 170 1449 535 720 n a 1270 1270 690 n a 650 570 322 470 145 n a 135 90 n a 385 n a 95 95 n a n a n a 195 1270 1345 1 38 n a 163 2 03 n a 35 TGH210 SP 47 248 210 1414 585 680 n a 1235 1235 685 n a 645 555 412 455 145 n a 125 90 n a 345 n a 95 95 n a n a n a 195 1235 1310 1 84 n a 201 2 30 n a 35 TGH250 SP 49 288 250 1...

Page 5: ...GH350 HP 43 282 350 1874 630 1140 n a 1690 1690 900 355 215 300 430 515 615 n a 130 95 805 n a 100 100 385 100 615 385 100 n a n a 200 1690 1770 n a 339 3 14 n a 15 TGH450 HP 53 388 450 1764 730 935 n a 1490 1490 880 390 310 395 510 595 630 n a 270 40 600 n a 270 270 420 270 630 420 270 n a n a 370 1490 1785 n a 431 3 67 n a 15 Torrent GreenHeat HP SOL TGH210 HPSOL 49 250 210 1414 580 680 920 1235...

Page 6: ...Solarcoilflow 22mmcomp 450 28mmcomp 19 Cold feed 15mm comp 20 Solar sensor 21 Solarcoilreturn 22mmcomp 450 28mmcomp 22 Plate heat exchanger return 22mm 23 Solid fuel return 2 28mm comp 24 Drain 1 2 female Component kit supplied attached A Thermostat B Immersion heater Optional extra components A Header tank B Ball valve C Float D Overheat thermostat E Solid fuel tappings F Sealed primary boiler co...

Page 7: ...imary circuit pressures e g it is not fitted with a non adjustable low system pressure switch The heat pumps normally operate at lower temperature difference 5 10 C betweenflowandreturnthanthatforagasboilers 10 20 C resultinginhigherflow rates in the heat pump primary circuit Therefore it is important that the primary pipeworkconnectingtheheatpumptothethermalstoreandthecirculatingpump are sized to...

Page 8: ...ferred range is between 2 and 3 0 bar If the incoming static mains pressure exceeds 5 0 bar at any point in the 24 hour cycle then a pressure limiting valve set at 3 0 bar should be fitted downstream of the stop tap where the cold supply enters the dwelling If a water meter is fitted in the service pipe it should have nominal rating to match the anticipated maximum simultaneous hot and coldwater d...

Page 9: ...ing scale protection should be complied with These requirements state that where the mains water hardness exceeds 200ppm provision should be made to treat the feed water to the water heaters and the hot INSTALLATION INSTALLATION INSTALLATION INSTALLATION Thermostat Immersion Heater Wiring E L N water circuit of combination boilers to reduce the rate of accumulation of scale To comply with this req...

Page 10: ...ge In this case no bypass valve is required unless TRV s are used on all radiators If the flow and return pipes between the boiler and the Torrent OV thermal store are dipped as illustrated in the schematic shown opposite then the boiler selected must be suitable for a sealed heating system i e it must be fitted with an overheat thermostat Automatic air vents should be fitted at appropriate places...

Page 11: ...se refer to page 20 for further information Where a sealed primary coil is used the thermal store is a hot water only thermal store If too much heat is taken out of store then hot water performancewillbelimited Thehotwaterpriority should be protected by use of an appropriate thermostat Heating can be taken from the SP thermal store to provide auxilliary heating to towel radiators which are low out...

Page 12: ...ch does not require a minimum pressure in the primarycircuitforoperation Thespaceheating can be supplied directly from the heat pump circuit or from the thermal store The selection between the two options will depend upon the operating characteristics of the heat pump type of heating system and control strategy For general guidance If the heat pump requires a buffer for operation for example to re...

Page 13: ...eated The overheat thermostat should be set at a temperature which operates before or at 85 C Please see page 23 for further information A solid fuel boiler can also be connected to the Torrent GreenHeat SOL please refer to page 20 for further information Solar heating circuit The Torrent SOL is an advanced thermal store and has been designed to incorporate existing boiler and central heating cont...

Page 14: ... Typical components not supplied but available to purchase from Gledhill Spares Ltd 1 x Honeywell V4043B1265 28mm compression normally open 2 port valve 1 x Honeywell V4043H1106 28mm compression normally closed 2 port valve 1 x Honeywell L641B1012 High limit pipe thermostat 1 x XC010 control thermostat When the boiler is lit the water temperature raises When the temperature is above INSTALLATION I...

Page 15: ...ovided by a temperature sensor S3 which is wired directly to the solar controller same as sensors S1 and S2 In this case the mechanical overheat thermostat S3 shown in this diagram is not required and the solar pump is wired straight to the solar controller Temperature range 50 95 o C Boiler hold off pipe thermostat Type LL641B1012 Thermal store temperature max 85 C more typically 75 77 C Installe...

Page 16: ...tection is provided by a temperature sensor S3 which is wired directly to the solar controller same as sensors S1 and S2 In this case the mechanical overheat thermostat S3 shown in this diagram is not required and the solar pump is wired straight to the solar controller Normally Closed 2 Port Valve Normally Open 2 Port Valve E E L N N SL PL ML Control Stat 2 1 C 2 Pipe Thermostat 1 1 C 2 on off on...

Page 17: ...d as shown in figure 4 4 to protect the store from over heating by stopping the solar Pump at pre set temperature limit S1 S2 S3 E N R1 N R1 N L 1 2 3 4 5 6 7 8 12 13 14 15 16 17 18 19 20 Solar controller N L E 1 2 3 Normally Closed 2 Port Valve Normally Open 2 Port Valve E E L N N SL PL ML Control Stat 2 1 C 2 Pipe Thermostat 1 1 C 2 on off on off Temperature range 50 95 o C Boiler hold off pipe ...

Page 18: ...ematic wiring diagram for the Torrent GreenHeat HP and Torrent GreenHeat HP solar with space heating supplied directly from the heat pump circuit Typical schematic wiring diagram for the Torrent GreenHeat HP and Torrent GreenHeat HP solar with space heating supplied from thermal store ...

Page 19: ...eater so that the store can be heated to a temperature above the heat pump delivery temperature to increase the hot water performance of the unit if necessary Because the TorrentHP is a primary thermal store it is not necessary to heat the store above 60 C for hygienic protection against growth of legionella This is because the domestic hot water is heated instantaneously via a heat exchanger and ...

Page 20: ...the inside back pages of this document Electrician Installer Please note that water at the hot tap does not indicate that the Torrentisfull Checkthatthereiswaterinthefeedandexpansiontankbeforeswitching on the immersion heaters Dry firing the elements will cause premature failure which is not covered by our warranty Non Electric Torrent Models Opentheincomingstopvalveandfillthedomestichotwatersyste...

Page 21: ...ap Is the circuit correctly sized Fit an air vent Is the temp rise now satisfactory Investigate for blockage Is air trapped in the primary circuit Annual Servicing No annual servicing of the Torrent GreenHeat is necessary However if required a hot water performance test can be carried out to prove the appliance is working satisfactorily and within its specification If it is decided to carry out th...

Page 22: ... keeps sticking intermittently Hot cold crossed at appliance DHW temperature exceeds and remains well above 60 C when the flow rate is low DHW printed circuit control board and or temperature sensor is are faulty Thermostats set to high see pages 23 and 38 for details Store not heating Other heat sources failed Incorrect plumbing arrangement No power supplies fuses are blown Overheat stat has trip...

Page 23: ... constant flow rates by automatically compensating for supply pressure changes between 1 bar 10 bars To facilitate installation into the wide range of plumbing equipment which is encountered in the U K Four Fixing Options are available Options For Showers 1 MXF DW Range For fitting behind Fixed Shower Heads or onto Flexible Hoses for Handshowers preferably onto the inlet end when lightweight hoses...

Page 24: ... Before lifting ensure you have a good hold e Taking the lead for team lifts As more than one person is required for these products ensure that one person is taking the lead This may be you so ensure that each person that is helping is made aware of the weight and of the items listed within this assessment Make sure you and any others helping know the route you intend to take that it is clear of a...

Page 25: ... development and may introduce product modifications from time to time Gledhill Building Products Ltd AMD DECEMBER 2013 CONDITIONS OF SALE GUARANTEE TERMS 1 Gledhill Building Products Ltd We or Gledhills only do business upon the Conditions which appear below and no other Unless we so agree in writing these Conditions shall apply in full to any supply of goods by us to the exclusion of any Conditi...

Page 26: ...mpany name Telephone No Comments Signature SERVICE 05 Date Engineer name Company name Telephone No Comments Signature SERVICE 07 Date Engineer name Company name Telephone No Comments Signature SERVICE 09 Date Engineer name Company name Telephone No Comments Signature SERVICE 02 Date Engineer name Company name Telephone No Comments Signature SERVICE 04 Date Engineer name Company name Telephone No C...

Page 27: ... services including Low cost annual repair and maintenance contracts direct from Gledhill Annual servicing and safety checks Expert response to out of warranty breakdowns at fixed charges Please call 08445 679898 or visit www gledhill net for further details Only the best is acceptable FM 02057 To protect our environment we use copper a totally recyclable metal which never becomes waste Gledhill B...

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