Glentek SMB9675-1A-1-7700, Installation & Operation Manual

Page 1: ...OPERATION MANUAL Model SMB9675 1A 1 7700 FADAL REPLACEMENT SPINDLE DRIVE MANUAL 9675 1035 000 REVISION A DATE 9 Sep 2015 Fadal is a trademark of Fadal Machining Centers we have no affiliation with Fad...

Page 2: ...www glentek com 2 MANUAL 9675 1035 000 A...

Page 3: ...ER FOUR TROUBLESHOOTING AND MAINTENANCE 11 4 1 STATUS DISPLAY CODES 11 4 2 MAINTENANCE 11 CHAPTER FIVE WARRANTY FACTORY REPAIR AND SAFETY 12 5 1 WARRANTY 12 5 2 FACTORY REPAIR 12 5 3 SAFETY 13 APPENDI...

Page 4: ...SPINDLE DRIVE OR VFD DRIVE 24 APPENDIX D DRAWINGS DIAGRAMS 25 SPINDLE DRIVE INSTALLATION DRAWING 1 25 SPINDLE DRIVE INSTALLATION DRAWING 2 26 SPINDLE DRIVE CONNECTION DIAGRAM PAGE 1 27 SPINDLE DRIVE C...

Page 5: ...ate the vectors and velocity data thus Vector Control allows precise speed control down to and including zero speed of an induction motor The SMB9675 1A 1 7700 spindle drive can operate in sensor less...

Page 6: ...1A 1 7701 2 15 10K VFD 7702 SMB9675 1A 1 7702 3 10 10K Sensor 7703 SMB9675 1A 1 7703 4 10 7 5K Sensor 7704 SMB9675 1A 1 7704 5 10 10K VFD 7705 SMB9675 1A 1 7705 6 20 10K Sensor 7707 SMB9675 1A 1 7707...

Page 7: ...3 1 Power Terminal Block Connections Begin the wiring by connecting the AC regenerative braking motor and green ground wires Match the wire labels to the terminal block labels Check connections for ti...

Page 8: ...Chapter Two www glentek com 8 MANUAL 9675 1035 000 A Photo 1 A successful spindle drive installation Photo 2 Close up of a successful spindle drive installation...

Page 9: ...drive is used in VFD or inverter mode no encoder the rpm is calculated from the input command signal voltage received from the Fadal control 3 5 Pot Adjustments Normally no adjustments are needed How...

Page 10: ...pe SETZ and press ENTER Start the test program and observe that the program is running correctly Depress the SINGLE STEP key Be sure the test screw returns to its original position Set the indicator a...

Page 11: ...problem b Bus Over Voltage DC bus exceeded 450VDC Regenerative braking circuit not working regen resistor does not match spindle check fuse in regen circuit C Clamp Disabled Spindle drive disabled Con...

Page 12: ...art Under no circumstances shall Glentek Inc or any of our affiliates have any liability whatsoever for claims or damages arising out of the loss of use of any product or part sold to you Nor shall we...

Page 13: ...toff Wait 5 minutes to allow the capacitors to discharge before removing the cover or working on the drive Be sure the system is properly grounded before applying power Regenerative braking resistors...

Page 14: ...Brake Regen resistor output 9 Output B DC BUS output 10 Output T1 Motor Output Phase T1 11 Output T2 Motor Output Phase T2 12 Output T3 Motor Output Phase T3 Table A 1 2 Motor Power Connectors Connec...

Page 15: ...Gain modes 5 N C Reserved Reserved 6 N C Reserved Reserved Table A 2 5 Spindle Control and Wye Delta Config Connectors Connector Type Description 6 Pin Male Mating Connector Housing Female Crimp Term...

Page 16: ...P6 on spindle drive Pin I O Name Function 1 Reserved Reserved Reserved 2 Reserved Reserved Reserved 3 Reserved Reserved Reserved 4 Input output COMMON Logic Ground 5 Output RS 232 TX RS 232 Transmit...

Page 17: ...the spindle drive is in a fault condition one of the fault characters will be displayed as is appropriate to the fault or state Note See Chapter 4 for more information on Drive status codes B 2 Contr...

Page 18: ...speed control closed closed drive on bipolar speed and direction control open open drive off no voltage or flux to the motor SPINDLE F RW R and SPINDLE REVERSE are enable and direction control signal...

Page 19: ...ve A spindle F T is declared by the spindle drive Status good is 10 VDC thru a 1K pull up resistor 0 VDC indicates a fault condition to the CNC The Fault output is open collector that can sink 500 mA...

Page 20: ...es not change the behavior of the spindle drive B 6 Encoder Output The encoder out signals are differential output signals The encoder output pins are buffered representation of the motor encoder feed...

Page 21: ...with a PC by configuring a cable with one end being a male RJ 45 plug and the other end being a DB 9 female connector Note If required Glentek can customize a serial port digital interface to adapt t...

Page 22: ...age trips nominally at 450 VDC 5 R1 and R2 are external Regen resistor brake outputs Acceptable resistance range is 12 30 Ohms Regen turns on at 395 VDC 5 Regen circuit uses a Ferraz Shawmut TRS10R ti...

Page 23: ...ion C 2 2 MotionMaestro v1 37 Only MotionMaestro v1 37 or later will work with Glentek Inc spindle drives earlier versions are not compatible C 2 3 Installation The MotionMaestro install disk is set u...

Page 24: ...00 This cable has a female DB 9 computer on one end and an RJ 45 spindle drive on the other Photo 6 Serial port on the spindle drive C 3 2 USB Port If your PC has a USB port a USB to serial port RS 23...

Page 25: ...www glentek com Drawings Diagrams MANUAL 9675 1035 000 A 25...

Page 26: ...Drawings Diagrams www glentek com 26 MANUAL 9675 1035 000 A...

Page 27: ...www glentek com Drawings Diagrams MANUAL 9675 1035 000 A 27 Vector Drive Connection Diagram Page 1...

Page 28: ...Drawings Diagrams www glentek com 28 MANUAL 9675 1035 000 A Vector Drive Connection Diagram Page 2...

Page 29: ...ommand Input Control Diagram Digital Communication Port MM Set Trajectory Slew Rate Generator Amps Sec or RPM Sec AL DL MM View MM Set Analog Input Scale MM Set 32768 IAS Mode 1 Current Command SVC Ve...

Page 30: ...SVC View MM Low Pass Feedback filter Sensored Vector Velocity Control Loop Diagram Velocity Error MM Set MM Set MM Set Raw Velocity Estimate Proportional Gain MM Set 32768 GVP Integral Gain MM Set 32...

Page 31: ...nt Limit MM Set Rotor Flux Current VFI Park Transform Station Frame to Rotation Frame conversion Incremental Encoder MM View Sensored Vector Current Control Loop Diagram Rotor Time Constant VFT MM Set...

Page 32: ...www glentek com 32 MANUAL 9675 1035 000 A...

Page 33: ...www glentek com Drawings Diagrams MANUAL 9675 1035 000 A 33 208 Standard Street El Segundo California 90245 USA Telephone 310 322 3026 Fax 310 322 7709 www glentek com e mail sales glentek com...