background image

Tipping Trailer 

 

2.

 

> 2

 

 Turn the body 

 6

 

 upside down and lay it on clean flat surface. Unlock and tilt the body locking lever 

 7

 

 . Turn 

the assembled chassis so that the brake key control levers point upwards and lay the chassis onto the body. Use the 
M10x25 screws 

 8

 

 to screw the hinges 

 9

 

 to the body 

 6

 

. Tighten the screws properly with a torque of 45 Nm. 

3.

 

> 2

 

 Use the M8x25 screw 

 11

 

, the 8.4 washer 

 12

 

 and the nut 

 13

 

 to screw the body securing chain 

 10

 

 to the 

foot on the bottom of the body 

 6

 

 .  

4.

 

> 3

 

 Run the end of the brake rope 

 

14 

 through the hole in the lever of the left brake key 

 15

 

 and secure the eye 

with the larger clamp 

 

16 

 . Run the other end of the rope through the hole in the lever of the right brake key 

 17

 

 . 

Again, secure the eye with the larger clamp 

 16

 

 . During assembly, tighten the rope so that both brakes are braked 

(after several presses of the brake pedal, the eyes align and thus the brakes are released). After the mounting of the 
rope, the brake pedal must be inclined from the vertical plane by no more than 25° forwards. 

5.

 

> 3

 

 Run the end of the shorter rope 

 18 

 

through the hole in the lever of the handbrake 

 

19 

 and secure the eye 

with the clamp 

 20

 

 . Run the other end of the rope through the holes in the brake rod yoke 

 21

 

 and again secure 

the eye with the clamp 

 

20 

 

. The rope shall be mounted on the lever with the brakes released. 

Tighten the nuts of the cable clamps properly! 

After approximately twentieth braking, it is necessary to check and adjust the function of both brakes! 

6.

 

> 4

 

 Unscrew the ring 

 22

 

 from the central  tube 

 4

 

, put on the swinging part of the drawbar 

 23

 

 and screw the 

ring 

 22

 

 back. Tighten the screw connection properly with a torque of 24 Nm. 

7.

 

> 5

 

 Use the M10x25 screws 

 24 

 

(4 pcs.) to screw the wheels 

 

25 

 

to the brake drums 

 26

 

 . Tighten the screws 

properly with a torque of 45 Nm. 

8.

 

> 6

 

 Turn the assembled trailer onto the wheels. Screw the spring of the seat 

 27

 

 to the central tube 

 

 

by means 

of the M12x30 screws 

 

28 

 

(2 pcs.), 12.2 spring washers 

 

29 

 (2 pcs.) and M12 nuts 

 

30 

 (2 pcs.). Tighten the screw 

connections properly with a torque of 84Nm. 

9.

 

> 6

 

 Screw the seat 

 

31 

 

by means of the M10x25 screws 

 32

 

 (4 pcs.) to the spring of the seat 

 27

 

 to the position 

suitable for your physique. Tighten the screws properly with a torque of 45 Nm. 

 

4.2 Working with the device 

4.2.1 Connection to the small tractor 

The towing hitch connection pin must always be secured by the cotter.  

Fig. 3 

The trailer shall be connected to the small tractor by means of the Z-01 towing hitch. The diameter of the connection 

pin is 16 mm and it must not be replaced with a no-original model.  

1.

 

Move the wheel latches of the tractor to the manual travel position (see the manual of the small tractor or the gearbox) 

2.

 

Reverse to the trailer 

 2

 

 to a suitable distance between the towing hitch 

 4

 

 of the small tractor 

 1

 

 and the swinging part 

of the drawbar.  

3.

 

Stabilize  the  small  tractor 

 1

 

  by  means  of  the  ON-01  supporting  leg 

 

  .  Lift  the  trailer  by  the  swinging  part  of  the 

drawbar and insert the eye of the swinging part of the drawbar between the feet of the towing hitch so as to centre the 
hole in the upper foot against the hole in the eye of the swinging part of the drawbar.  

4.

 

Insert the pin 

 

 to the upper foot of the towing hitch and the first third of the length of the drawbar swinging part. By 

moving  the  small  tractor 

 1

 

    lightly  in  all  directions  together  with  pressing  on  the  pin 

 5

 

  from  above,  make  the  pin  go 

through the bottom foot of the towing hitch. 

5.

 

Secure the pin with the cotter.  

6.

 

Remove the ON-01 supporting leg 

 

 

.   

4.2.2 Before driving  

The driver is obliged to perform a routine check of the trailer before driving.  

The  check  shall  focus  especially  on  the  securing  of  the  body  tilting,  securing  of  the  rear  end,  tightening  of  the  screw 

connections  and  brakes.  For  reliable  operation  and  long  service  life  of  the  tyres,  make  sure  to  inflate  them  correctly  to  the 
prescribed pressure. 

4.2.3 Driving 

The  driving  with  the  trailer  is  completely  normal,  the  special  driving  characteristics  of  the  combination  are  given  by  the 

tractor. Therefore take special attention especially when reversing and turning. 

Never exceed the maximum trailer load and the total weight of the vehicle combination. 

Be particularly careful especially in steep terrain out of firm roads. 

When moving from a slope, always have the 1st or 2nd gear engaged and the wheel latches in the locking 

position (the wheels are "fixed").  

Summary of Contents for ANV-400

Page 1: ...Tipping Trailer 1 TIPPING TRAILER ANV 400 Instructions for use ...

Page 2: ...hich may occur in practice Safety factors such as a reasonable approach care and caution are not included in this manual but it is assumed that each person using the device or doing any maintenance work on it is sufficiently endowed with these Only mentally and physically fit persons may use this device Should this device be used commercially the owner of the device is bound to provide the operato...

Page 3: ... materials loaded on the trailer use sufficiently strong and tested ropes designed for that purpose Watch out for possible quick tilting of the body the front part of the body rises upwards if the centre of gravity of the load is shifted behind the axes of the hinges The maximum climbing ability of the trailer with connected tractor is 13 degrees The climbing ability means that the fully loaded tr...

Page 4: ...nd by means of the locking pin 7 in the front part The body suspension enables the platform to be tilted by approx 30 degrees backwards The body is equipped with reflectors on the front end sideboards and rear end The chassis is tubular self supporting split The basis of the chassis is a longitudinal tube which is split into two halves connected with screw connection drawbar 8 and axle 6 The drawb...

Page 5: ...the M10x25 screws 32 4 pcs to the spring of the seat 27 to the position suitable for your physique Tighten the screws properly with a torque of 45 Nm 4 2 Working with the device 4 2 1 Connection to the small tractor The towing hitch connection pin must always be secured by the cotter Fig 3 The trailer shall be connected to the small tractor by means of the Z 01 towing hitch The diameter of the con...

Page 6: ...ne of our authorized service centres the same applies to standard maintenance if you are not certain of your technical capabilities Before every use check the tightness of the screw connections 5 1 Lubrication of the device When working with lubricants observe the basic hygiene regulations and observe the environmental protection regulations and laws If you are not sufficiently manually skilled ha...

Page 7: ... packaging material according to national laws and decrees concerning waste disposal When disposing of the device at the end of its service life we recommend you proceed as follows Demount from the device all parts that may still be used Dismantle the tyres from the rims and dispose of them in a waste collection centre the tyres represent hazardous waste Demount plastic parts and non ferrous metal...

Page 8: ...he device 1 Chassis 2 Body 3 Removable and folding end 4 Locking levers 5 Swivel hinges 6 Axle cross beam 7 Locking pin 8 Drawbar 9 Seat 10 Swinging part of the drawbar 11 Brake support plate 12 Brake drum 13 Wheel 14 Footrest 15 Brake pedal 16 Handbrake lever Fig 2 Device assembly ...

Page 9: ...Tipping Trailer 9 Fig 3 Tilting of the body Fig 4 Tilting of the body Fig 5 Folding and removable end Fig 6 Lubrication points ...

Page 10: ...Tipping Trailer 10 Fig 7 Safety labels body bottom right side ...

Page 11: ...Tipping Trailer 11 ...

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