Globaljig SYSTEM, User Manual

Page 1: ...Km 383 54100 Massa MS ITALY Tel 39 0585 8364 Fax 39 0585 833880 www globaljig it Società unipersonale sotto la direzione e controllo della Bellini Srl Iscritta al Reg Imprese di Massa Carrara al N 01064230459 Capitale sociale 100 000 00 i v ...

Page 2: ...SYSTEM USERS MANUAL Year of Manufacture ...

Page 3: ...TS 1 INTRODUCTION 5 2 SAFETY 7 3 TECHNICAL CHARACTERISTICS AND DATA 9 4 TRANSPORT AND UNPACKING 11 5 INSTALLATION 13 6 START UP 17 7 CONTROLS 19 8 OPERATIONS 21 9 MAINTENANCE 23 10 REPAIRS SPARE PARTS 25 11 DRAWINGS 27 12 DEMOLITION 35 ...

Page 4: ...nce with these instructions can damage the machine This Manual is an INTEGRAL PART of the Machine and must be carefully preserved for the entire life of the machine It must be kept complete and intact as received and in a safe place protected from damage Always consult it without damaging it in any way The manual must follow the Machine if it changes ownership The Manufacturer cannot be held direc...

Page 5: ... machine without the Manufacturer s authorization Such acts relieve the Manufacturer of any responsibility for damages that may ensue Tampering with or modifying the safety devices is in violation with European Safety Standards The SYSTEM unit can only be used indoors It must be installed by Qualified Personnel and in compliance with the instructions contained in this Manual We recommend the use o...

Page 6: ...t secures the VECTOR to the SYSTEM bench The second consists of a horizontal body that makes the radial movements and supports the vertical body The third is the vertical body which supports the hydraulic cylinder the snub pulley for the chain and the chain itself Operations and Safety Hydraulic thrust cylinder driven by a manual or pneumatic pump Safety Device to prevent crushing the hand with th...

Page 7: ...bel is positioned on the front crossbeam of the SYSTEM bench Vector work arm close to the engage release lever The identification data are reported on the fixed label secured to the Machine structure never remove alter or damage these labels 3 2 TECHNICAL DATA for the VECTOR pulling arm LENGTH 2 15 m WIDTH 1 0 m HEIGHT 1 77 m WEIGHT 330 daN PULLING FORCE 5 10 t HYDRAULIC CYLINDER STROKE 200 mm MAX...

Page 8: ...ke suitable precautions and by non compliance with the procedures and standards regarding transport 4 2 CHECKING THE PACKAGE When checking the goods delivered be sure that The package is not dented or broken and shows no signs of dampness or water This must be done in the presence of the person making the delivery Take a good look at the package since the Manufacturer cannot be held responsible fo...

Page 9: ... unloaded In case of urgent and immediate intervention use a hydraulic jack of adequate lifting capacity directly on the lower profile of the bench paying attention and applying always the elementary rules of security MAXIMUM WEIGHT CAPACITY OF THE BENCH SYSTEM ON WHEELS Kg 3100 5 2 HANDLING the SYSTEM bench and VECTOR arm see page 19 Once the work area has been selected move the package into posi...

Page 10: ...G Be very careful when performing this operation Make certain that the wheels do not bang against the floor when the unit is removed from the crate as they could break List of the components contained in the package Fig 05 02 A horizontal body with tool holding pocket A vertical body complete with snub pulley chain Upper connection and lower fork connection for application of the hydraulic cylinde...

Page 11: ... in fig 05 02 Then remove the large half ring from its housing and install the vertical body on the flange Then install the large half ring as shown in fig 05 03 and tighten all screws fig 05 04 Edit 01 95 Page 08 ATTENTION Before starting up the Vector to prevent risks for yourself and the tool make certain that all the screws on the two half rings have been thoroughly tightened ...

Page 12: ... its position as shown in fig 05 05 and lock it in place with its plug Secure the plug with the Safety ring Screw down the hydraulic cylinder all the way and leave the hydraulic connection positioned to the side as shown in fig 05 06 Tighten the fork connection all the way Insert the pump hose into the connection on the hydraulic cylinder and tighten the ring nut all the way Fig 05 07 THE VECTOR I...

Page 13: ...kets are locked in place one at a time and the nuts are tightened all the way with the 36 mm wrench as shown in fig 06 02 To insert the vector from the side one of the brackets and its screws must be removed so that the notched wheel can pass under the Bench fig 06 03 Push the Vector under the Bench until it is flush with the other bracket which was not removed fig 06 04 Then on the opposite side ...

Page 14: ... pulling Positioning is then performed by moving the lever as shown in fig 07 01 Lever up the Vector can be set in the best pulling position pushing the vertical body by hand as shown in fig 07 02 7 2 OPERATING THE HYDRAULIC CYLINDER The device that controls the hydraulic cylinder is made up of either a manual or a pneumatic pump In both cases the controls let the Operator move and operate from a ...

Page 15: ...insert the free end over the snub pulley located inside the vertical body positioning it on one of the holes present the position of the snub pulley determines the pulling direction height fig 07 03 Lower the end of the chain until the snub pulley is set in the fork connection Then pull it until it engages the position that has been arranged for it fig 07 04 fig 07 05 Depending on the desired pull...

Page 16: ...ns and hydraulic cylinder connections are fully secured with the supplied Safety rings 8 2 OPERATIONS Starting conditions vehicle to be repaired secured to the Bench following the indications in the GLOBALJIG data sheet Determine what part of the body needs to be straightened Position the Vector on the SYSTEM Bench following the instructions in Chapter 06 Then arrange it to achieve the correct pul...

Page 17: ...e and the Bench securing bracket must be kept free of dust and dirt oil deposits and any other form of dirt that may fall from the vehicle being repaired The operations required for the hydraulic cylinder are limited to a periodic visual check for any oil leaks A dry unit free of any traces of oil indicates that the hydraulic circuit is tight Check and if necessary tighten the connections WARNING ...

Page 18: ... in these parts the Manufacturer reserves the right to make a detailed examination at its own facilities or at one of the shops in its technical services network Globaljig International S r l is at your complete disposal for any clarification you may require regarding parts to ensure that your Machine keeps running perfectly The hydraulic parts are supplied after the Manufacturer has adequately ex...

Page 19: ...USER S MANUAL SYSTEM VECTOR CHAPTER 11 11 DRAWINGS 11 1 VECTOR WORKING ARM DIMENSIONS ...

Page 20: ...USER S MANUAL SYSTEM VECTOR CHAPTER 11 11 2 SYSTEM BENCH WORK AREA AND DIMENSIONS MODEL A B C D E F SYSTEM 4 m 500 585 1630 4020 6700 3340 SYSTEM 5 m 500 585 1630 5020 7700 3340 ...

Page 21: ...USER S MANUAL SYSTEM VECTOR CHAPTER 11 11 3 BREAKDOWN OF VECTOR WORK ARM ...

Page 22: ...USER S MANUAL SYSTEM VECTOR CHAPTER 11 11 4 D435 SYSTEM 5m BENCH ...

Page 23: ...USER S MANUAL SYSTEM VECTOR CHAPTER 11 11 5 D436 SYSTEM 4m BENCH ...

Page 24: ...USER S MANUAL SYSTEM VECTOR CHAPTER 11 11 6 D445 Series of bench feet with supports for anchoring to the floor ...

Page 25: ...USER S MANUAL SYSTEM VECTOR CHAPTER 11 11 7 D448 SERIES OF BENCH WHEELS ...

Page 26: ...degree of disposal and recycling in compliance with current law Remove the parts of the Machine and sort them by type according to the above mentioned classification Collect the oil contained in the hydraulic cylinder preventing it from leaking onto the ground Deliver it to the local Agency that collects and disposes of spent oils The user is directly responsible for the above in compliance with c...

Page 27: ...t of this document may be reproduced or translated to other languages without written permission from GLOBALJIG INTERNATIONAL S r l All rights reserved Società unipersonale sotto la direzione e controllo della Bellini Srl Iscritta al Reg Imprese di Massa Carrara al N 01064230459 Capitale sociale 100 000 00 i v Via Aurelia Ovest Km 383 54100 Massa MS ITALY Tel 39 0585 8364 Fax 39 0585 833880 www gl...

Page 28: ...a direzione e controllo della Bellini Srl Iscritta al Reg Imprese di Massa Carrara al N 01064230459 Capitale sociale 100 000 00 i v Via Aurelia Ovest Km 383 54100 Massa MS ITALY Tel 39 0585 8364 Fax 39 0585 833880 www globaljig it ...