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4

Disassembly & Assessment

1. GENERAL CONDITION

 

It is important to ensure the winch is safe to handle before work    

 

commences. Firstly, inspect the condition of the housing and the drum  

 

ensuring all fasteners are present and secure. 

  

Any G.Winch units that: 

 

- Do not pass basic function test. 

 

- The winch body / frame is out of alignment, bent or damaged. 

 

- Require stripping down of the winch body. 

 

 

Are beyond the scope of this manual. These units should be returned  

 

to Globestock for repair work to be assessed and completed. The

 

body alignment is difficult and incorrect alignment may cause a    

 

release of the  lifted load during use. 

2. INSPECT IDENTITY LABEL

 

This can be found on the side of the housing. Take note of the wire  

 

rope length, material and maximum working load. Make sure the  

 

label is legible and fully attached. If there is any damage the label   

 

must be replaced. 

3. INSPECT ROPE & KARABINER

 

To extract the rope, the pawl mechanism must be disengaged and  

 

held to allow the drum to free spool. This can be clamped into  

 

 

place, or the pawl stop can be removed, and the pawl lever pushed  

 

beyond the return point. 

 

If the pawl stop is removed, this must be re-fitted before  

 

 completion. 

  

Fully extract the wire rope inspecting for: 

Corrosion

Broken Wires

Kinking

Severe Wear

Damaged Fittings

Summary of Contents for G.Winch

Page 1: ...SERVICE MANUAL G Winch Issue 003 Date 03 08 21...

Page 2: ...Y10 8GA UK Covered Models 070 G Winch NOTE This manual is only a basic reference for fully trained and approved personnel It cannot replace training Before carrying out any work first identify the uni...

Page 3: ...wire rope Using This Manual This manual is separated into the 3 different model types for quick reference Disassembly and assessment This will guide the service agent on how to safely disassemble a un...

Page 4: ...fficult and incorrect alignment may cause a release of the lifted load during use 2 INSPECT IDENTITY LABEL This can be found on the side of the housing Take note of the wire rope length material and m...

Page 5: ...at reassembly 4 INSPECT DRUM CONDITION The drum must rotate freely causing no interference with the winding action of the rope If the drum is difficult to rotate has tight spots when rotating please...

Page 6: ...lutch cover screws and clutch cover Inspect for damage 6 4 Remove the centre nut washers and dodecagon washer 6 5 Unscrew the clutch body If this is excessively tight and cannot be done by hand refit...

Page 7: ...ace whilst positioning onto the dowel Refit the washer and circlip 8 REPAIR ROPE DRUM ALLIGNMENT IF NECESSARY OTHERWISE SKIP TO STEP 9 8 1 Remove the 2 case retaining screws and the external nut of th...

Page 8: ...p when under load 9 3 Place the first lining onto the base plate 9 4 Place the gear ring onto the lining ensuring the correctly orientation as shown 9 5 Fit the brass ring into the centre of the gear...

Page 9: ...he locking plate Keep the rope tight for 6 rotations when fitting 5 mm rope and 5 rotations when fitting 6 mm rope Secure the rope using the plate ensuring the end stop is seated inside the groove of...

Page 10: ...13 LABEL POSITONS Apply the new labels in the positions shown Raise lower label 070 08 G Winch label 070 12 G Winch identity label 070 11 Warning label 070 09...

Page 11: ...ip to the load cell Lay the rope across the drum to prevent the rope from crushing and bedding in during the test Turn the winding arm clockwise tightening the rope and applying load to the G Winch On...

Page 12: ...11...

Page 13: ...ILS NOTICE DUE TO A CHANGE IN SIZE OF THE BRAKE PADS PLEASE CONSIDER THE DIMENSIONS UPON REPLACEMENT CONCERNING SERIAL NUMBER 467500 BRAKE PAD DETAILS PART No MINIMUM THICKNESS BEFORE REPLACEMENT BUIL...

Page 14: ...2 070 22 Dodecagon Washer 1 23 070 23 24 54 Stopper 1 25 070 25 Handle Holder 1 26 070 26 Clutch Shield Plate 1 27 A 070 06 Handle Assembly 1 28 070 06 Handle Assembly 1 29 070 06 Handle Assembly 1 30...

Page 15: ...e specifications without prior notice All information herein is copyright protected by Globestock Ltd 2021 The Globestock logo and name is a registered trademark of Globestock Ltd 44 0 1691 654 966 in...

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