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Important Information

General

These instructions must be handed to the user on completion 

of the installation.

This installation instruction applies exclusively to the on-roof 

mounting of the Clearly Solar, solar collector panel.

The solar collector panel is one component in a solar system 

and it is recommended that you read all other component(s) 

literature prior to installation.

We accept no liability for any damage caused by failure to 

observe these instructions.

Manual Handling

With regards to the “Manual Handling Operations, 1992 

Regulations”, this product exceeds the recommended weight 

for a one man lift.

Recommend 2 person lift. Ensure safe lifting techniques are 

used – keep back straight – bend using legs. Keep load as 

close to body as possible.  Ensure co-ordinated movements 

during lift.  Clear the route before attempting the lift.  If 

removing from truck straddle the load and tilt forwards to 

facilitate secure grip.  Do not twist – reposition feet instead.  

Take care to avoid trip hazards, slippery or wet surfaces and 

when climbing steps or ladders.  Always use assistance if 

required. 

Installation of the solar collector panel will require a risk 

assessment.

Testing and Certification

This solar collector panel is tested and certificated for safety 

and performance. It is, therefore, important that no alteration 

is made, without permission, in writing, by Glow-worm.

Any alteration not approved by Glow-worm, could invalidate 

the certification, warranty and may also infringe the current 

issue of the statutory requirements.

CE Mark

The CE mark on the solar collector panel indicates that 

it complies with the basic requirements of the applicable 

directives as stated on the data badge.

Damage from lightning

If the installation height is more than 20m or if the solar 

panels are projected above the roof ridge, electro-conductive 

components must be connected to a lightning protection 

device.

Frost Protection

Under no circumstances should water be in the solar collector 

panel if there is a danger of frost.

After pressurisation and flushing, the solar collectors panels 

may contain water residues. 

Immediately fill the solar system with solar fluid. Check 

the fluid concentration with a frost protection tester. Water 

remaining in the solar circuit may dilute the fluid.

WARNINGS

Metal Parts

This solar panel contains metal parts (components) and care should be taken when handling, 

with particular regard to edges.

Risk of death from falls and falling objects

 

Observe the national regulations for working at heights.

Danger of burning and scalding

In case of solar irradiation inside the units, solar panels can reach 200°C. 

Remove the sun protection film installed at the factory only after the solar energy system has been started up.

Sealed Components

Under no circumstances must the user interfere with or adjust sealed parts.

Summary of Contents for Clearly Solar

Page 1: ...1 www glow worm co uk Solar Thermal Flat Plate Collector Installation Instructions Clearly Solar Horizontal On roof mounting 15 75 SRH 2 3...

Page 2: ...ppropriate Building Regulations The Benchmark Checklist can be used to demonstrate compliance with Building Regulations and should be provided to the customer for future reference Installers are requi...

Page 3: ...ngs 4 Important Information 4 Statutory Requirements 5 Technical Specification 1 6 Technical Data 2 7 Solar Collector and Hydraulic Connection Arrangement 3 8 Hydraulic Connection Kits 4 9 Roof Anchor...

Page 4: ...ion is made without permission in writing by Glow worm Any alteration not approved by Glow worm could invalidate the certification warranty and may also infringe the current issue of the statutory req...

Page 5: ...ng of electrical installations The Health and Safety at Work Act Control of Substances Hazardous to Health COSHH The Current I E E Wiring Regulations The Water Supply water fittings Regulations 1999 o...

Page 6: ...owing tables and illustrated in the appropriate sections 1 Technical Specification On roof installation components 1 1 On roof mounting With on roof mounting flat collectors are fastened to horizontal...

Page 7: ...eight Dry kg 38 Fluid content l 2 16 Copper pipe connection flat face mm G 3 4 DN16 Insulation thickness mm 40 Max operating pressure bar 10 Glass type Solar safety glass prismatic structure Glass cov...

Page 8: ...r arrangements are shown below Hydraulic Connections It is recommended that the hydraulic connections should be made as shown below 1 4 5 1 9 10 Diagram 3 2 15045 6 and up to 10 max Collectors THE HYD...

Page 9: ...draulic connection set Kit No 0020060207 Part Description Qty 1 Upper supply with probe 1 2 Return inlet 1 3 Lower plug 1 4 Upper plug with ventilation 1 5 Securing clip 4 Easy fit hydraulic extension...

Page 10: ...1433 1633 Diagram 5 2 SECURING SCREW ROOF ANCHOR TYPE P B C C B B B A 74 15153 15186 BOTTOM PLATE SECURING SCREW 120 120 1233 120 120 COLLECTOR CLAMP COLLECTOR CLAMP 15408 Total adjustment of collecto...

Page 11: ...of battens and rafters where required please refer to diagram 5 1 and 5 2 for position of brackets If required loosen the securing screw see diagram 5 2 Using a 5mm Allen key release the bottom plate...

Page 12: ...are in good condition and have sufficient load carrying capacity and the battens are secure 6 1 Roof anchor type S Refer to diagram 6 1 Remove the tiles where required refer to diagram 5 1 The roof an...

Page 13: ...beneath the clamp see diagram 7 2 NOTE The design is symmetrical and does not have a top or bottom IMPORTANT Do not remove the protective film until the system is to be commissioned Move the clamp int...

Page 14: ...with the securing clip Place the next collector on the lower mounting bracket Slide the collector up to the first collector paying attention to the pipe couplings see diagram 7 4 When fully inserted t...

Page 15: ...have been fixed with securing clips All hydraulic connections laid properly The collector sensor has been connected The collectors are connected to a lightning protection device A pressure test carri...

Page 16: ...16 Glow worm Nottingham Road Belper Derbyshire DE56 1JT Because of our constant endeavour for improvement details may vary slightly from those shown in these instructions 0020080932 02 03 09...

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