Glowworm Energy 35 Store-A, Installation And Maintenance Instructions Manual

Page 1: ...The energy you need Installation and main tenance instructions Energy 35 Store A H GB GB IE...

Page 2: ...atio setting 17 6 11 Checking the gas flow rate 19 6 12 Checking function and leak tightness 20 7 Adapting the unit to the heating installation 20 7 1 Using diagnostics codes 20 7 2 Setting the pump o...

Page 3: ...types follow the specifications in these in structions Intended use includes the following observance of accompanying operating installation and servicing instructions for the product and any other sy...

Page 4: ...pipe 1 4 5 Risk of death due to explosive and flammable materials Do not use or store explosive or flammable materials e g petrol paper paint in the installation room of the product 1 4 6 Risk of deat...

Page 5: ...n flue gas may pre cipitate as ice on the roof or the roof struc tures Ensure that this ice formation does not slide from the roof 1 4 15 Risk of fire and damage to electronics caused by lightning If...

Page 6: ...dentification plate Meaning Serial number For quality control purposes 3rd and 4th digits year of production For quality control purposes 5th and 6th digits week of production For identification purpo...

Page 7: ...ter plate heat exchanger 7 Temperature sensor at the domestic hot water cylin der s inlet 8 Temperature sensor at the domestic hot water cylin der s outlet 9 Diverter valve 10 Condensate siphon 11 Exp...

Page 8: ...rder to pro tect your hands against sharp edges Ensure that you are carrying the load securely If required get somebody to assist you in this 4 1 2 Unloading the box from the delivery van It is recomm...

Page 9: ...duct 1 Check whether the wall has sufficient load bearing ca pacity to bear the operational weight of the product Weight when filled with water Energy 35 Store A 118 kg 2 Check whether the supplied fi...

Page 10: ...ion If non diffusion tight plastic pipes are used in the heating installation this may cause air to enter the heating water and corrosion of the heat generation circuit and the boiler If using non dif...

Page 11: ...Ensure that the pipeline is visible 2 Connect the discharge pipe 1 for the heating expan sion relief valve 2 to a suitable draining mechanism A Make sure that the drain hose remains open to the surrou...

Page 12: ...freeze and build into a larger ice plug As with other pipe work insulate the condensate dis charge pipe to minimise any risk of freezing and beware when crossing cavities that the fall is maintained...

Page 13: ...te from header line systems must not drain into the boiler Length of the C43 type flue pipe Page 35 5 5 Electrical installation Danger Risk of death from electric shock The mains connection terminals...

Page 14: ...e corresponding controller Power supply Single phase 230 V 50 Hz Fuse protection 3 A 4 Attach a plug to the mains connection cable 5 Connect the plug for the mains connection cable 6 Make sure that ac...

Page 15: ...or above 10 0 clean the system and treat the heating water Ensure that oxygen cannot get into the heating water Page 20 Checking the filling and supplementary water Before filling the system measure...

Page 16: ...ter and the heating function must be deactivated 6 7 Using check programmes By activating various check programmes you can trigger various functions on the product Check programmes Overview Page 28 6...

Page 17: ...ting 50 2 Purge each radiator until the water escapes normally and then retighten the system s purging valves Conditions Difficulty purging the heating circuit Start the check programme P 06 Check pro...

Page 18: ...tightness Close the gas isolator cock 1 Fit the panel Page 10 Disconnect the product from the power mains You must not start up the boiler Conditions Gas flow pressure in the permissible range End the...

Page 19: ...gas flow rate 1 The gas flow rate depends on the CO content and the fan speed 1 2 2 Observe the information plate regarding the min 1 and max 2 rotational speeds on the air intake pipe 6 11 1 Checking...

Page 20: ...on 7 1 Using diagnostics codes You can use the parameters marked as adjustable in the table of diagnostics codes to adapt the product to the system and customer requirements Overview of diagnostics co...

Page 21: ...erefore strongly recommend that you install Glow worm original spare parts Information about available Glow worm original spare parts is available by contacting the contact address provided on the rev...

Page 22: ...m 8 Create an air inlet by loosening the outlet connector 9 5 Removing and installing the air intake pipe Removing the air intake pipe Authorised compet ent person A 1 1 Unclip the air intake pipe 1 a...

Page 23: ...ly with nitrogen otherwise with air The drain valve must be open during levelling Fill the hot water circuit Page 16 9 8 Checking the particle filter Note The particle filter must be removed and clean...

Page 24: ...ixing screws 3 4 Carefully remove the electrode from the combustion chamber 5 Check whether the ends of the electrodes 5 are free from damage 6 Clean and check the gap between the electrodes Distance...

Page 25: ...Troubleshooting Page 32 10 2 Rectifying faults If fault codes FXX appear refer to the table in the appendix for advice or use the check programmes Overview of fault codes Page 31 Check programmes Over...

Page 26: ...persons Replace it in accordance with the recommendations for the power supply connection Page 14 Section of the mains power cable 3 G 0 75mm 11 Decommissioning the product Switch off the product Dis...

Page 27: ...re correct and make any necessary adjustments X X 7 Close the gas isolator cock and the service valves X 8 Drain the product on the water side Check the pre charge pressure of the expansion vessel and...

Page 28: ...es may not be visible for the product in question Setting level Values Unit Description Default setting User specific setting Min Max d 00 Maximum heating output kW The maximum heating output varies d...

Page 29: ...ng flow temperature Not adjustable d 41 Heating return temperat ure Current value Displaying the heating return temperature Not adjustable d 43 Heating curve 0 2 4 Note This code is displayed if an ou...

Page 30: ...S 24 Burner ignited S 25 Pump fan overrun S 26 Fan overrun S 27 Pump overrun S 28 Burner anti cycling time or lock against short cycles Special cases S 30 Room thermostat is blocking heating mode S 31...

Page 31: ...Fault Gas valve without function Gas valve stepper motor not connected multiple plug on the PCB not plugged in correctly interruption in cable harness gas valve stepper motor defective electronics def...

Page 32: ...ircuit to 5 V 24 V or internal fault in the water pressure sensor F 77 Fault Flue non return flap condensate pump No response from the flue non return flap or condensate pump defective F 79 Cylinder t...

Page 33: ...12 4 13 5 14 6 15 7 16 8 17 9 18 1 2 3 4 10 9 8 7 6 5 4 3 2 1 19 20 18 17 16 15 14 13 12 11 M M T T T C NTC Ebus 24 V X2 X30 X90 X32 X40 X51 X31 X21 230 VAC L N X12 X101 FUS X14 X20 X18 X17 X17 1 4 2...

Page 34: ...ning air bricks opening windows etc that can be opened 300 mm D Below temperature sensitive building components e g plastic gutters down pipes or wastewater pipes 75 mm E Below eaves 200 mm F Below ba...

Page 35: ...t the condensate vapour plume does not damage adjacent surfaces a clearance of 300 mm is preferred For IE recommendations are given in the current issue of the IS 813 H 3 Opening of the flue pipe belo...

Page 36: ...P 8 7 35 7 kW Maximum heat input heating Q max 30 6 kW Minimum heat input heating Q min 8 7 kW Maximum heat input hot water Q max 35 7 kW Minimum heat input hot water Q min 8 7 kW Technical data G31...

Page 37: ...G20 13 8 g s Smoke mass flow in hot water handling mode at P max G20 16 1 g s Released system types C13 C33 C43 Nominal efficiency at 80 60 C 97 9 Nominal efficiency at 50 30 C 106 3 Nominal efficienc...

Page 38: ...Energy 0020201109_01 J Commissioning Checklist Heating and Hotwater Industry Council HHIC www centralheating co uk Benchmark Commissioning and Servicing Section It is a requirement that the boiler is...

Page 39: ...the appropriate Building Regulations and then handed to the customer to keep for future reference GAS BOILER SYSTEM COMMISSIONING CHECKLIST CONTROLS Optimum start control Fitted Fitted Fitted Fitted A...

Page 40: ...ystem is serviced regularly and that the appropriate Service Interval Record is completed Service Provider SERVICE RECORD SERVICE 01 AND AND SERVICE 02 AND AND SERVICE 03 AND AND SERVICE 04 AND AND SE...

Page 41: ...ecify how to set boiler to minimum rate contact Technical Helpline for advice CHECK CO AND COMBUSTION RATIO AT MINIMUM RATE With boiler still set at minimum rate insert analyser probe into flue gas sa...

Page 42: ...t codes 25 Fault symbol 16 Filling Heating installation 16 Floor standing oil fired boiler 5 Flue gas route 4 Front casing closed 4 Frost 5 G Grease 4 H Heating installation Filling 16 I Ice formation...

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Page 44: ...JT Telephone 01773 824639 Technical helpline 0330 100 7679 After sales service 0330 100 3142 www glow worm co uk These instructions or parts thereof are protected by copyright and may be repro duced o...