Glue Machinery Champ3, Manual

Page 1: ...achinery Corporation 4234 Boston St Baltimore Maryland 21224 Toll Free 1 888 202 2468 Phone 410 761 2727 Fax 410 761 5127 Email info gluemachinery com www GlueMachinery com Champ3TM Manual Hot Melt Gl...

Page 2: ...while decreasing equipment maintenance This all electric glue gun melts a wide range of bulk economy hot melts in the melt tank located in the gun and promotes smooth precise flow with the large pisto...

Page 3: ...ecessary measures are taken Operators and maintenance personnel must review and understand safe operation of this machinery prior to use Responsibilities of the Equipment Owner Operator 1 The gun is i...

Page 4: ...shall always be at the operator s disposal Meaning of the Various Safety Symbols This operating manual shall give concrete advice as to safety to draw the user s attention to remaining unavoidable ha...

Page 5: ...into tank reservoir The nozzle and parts can heat up to 482 F 250 C Warning Hot Surface Never exceed working temperature of the hot melt Consult your adhesive manufacturer Overheating of adhesive may...

Page 6: ...olten and at the desired viscosity Before changing the glue type purge all glue from gun Do not point glue nozzle towards people Do not apply hot melt upward to an overhead substrate Do not hold nozzl...

Page 7: ...yland 21224 Toll Free 1 888 202 2468 Phone 410 761 2727 Fax 410 761 5127 Email info gluemachinery com www GlueMachinery com 7 Champ3TM Safety Label This illustrates the location of the product safety...

Page 8: ...om 8 Description The Champ3 Hot Melt Glue gun is a compact handheld manually operated electric glue gun designed with reliability and safety in mind Product Highlights 1 Hot melt tank located under pr...

Page 9: ...piston pump Many optional nozzles are available Tank capacity is 5 ounces of melted adhesive Adjustable temperature control from 150o F to 374o F Specifications Champ3TM Power Glue gun is available in...

Page 10: ...e Machinery Corporation 4234 Boston St Baltimore Maryland 21224 Toll Free 1 888 202 2468 Phone 410 761 2727 Fax 410 761 5127 Email info gluemachinery com www GlueMachinery com 10 Champ3TM Dimensions C...

Page 11: ...Maryland 21224 Toll Free 1 888 202 2468 Phone 410 761 2727 Fax 410 761 5127 Email info gluemachinery com www GlueMachinery com 11 Flow Chart Champ3TM Side View New Champ3TM Side View with cover remov...

Page 12: ...nt hole must be clear Approximate fill line Visible screw from threaded hole when lid is open for reference point This cut away shows the tank area and the piston action The exit piece adapter and noz...

Page 13: ...1 888 202 2468 Phone 410 761 2727 Fax 410 761 5127 Email info gluemachinery com www GlueMachinery com 13 Champ3TM Tank Lid This cut away shows the glue chips in the tank Do not operate This cut away...

Page 14: ...k valve closes off when the piston is retracting to create a vacuum so the piston can reload with glue from the tank This top view is looking down thru the lid into the tank The molten glue will flow...

Page 15: ...68 Phone 410 761 2727 Fax 410 761 5127 Email info gluemachinery com www GlueMachinery com 15 Champ3TM This cut away shows the adding of more glue chips to the tank Regular replenishment of hot melt ch...

Page 16: ...ual tank temperature 7 Different Hot Melts have different POT LIFE the amount of time the adhesive can be held at temperature before degrading 8 Excessive temperature and or adhesive held beyond POT L...

Page 17: ...the wear of internal components 21 Frequency of filling the tank with hot melt chips pellets or other adhesive depends on consumption rate and adhesive Do not overfill tank 22 Adding hot melt to a ta...

Page 18: ...Prior to changing nozzles unplug power cable Warning Only replace nozzles when glue gun is warm Glue Gun temperature of 140o F 176o F Always wear protective gloves and glasses Warning Replacing an unh...

Page 19: ...888 202 2468 or Email info Gluemachinery com www GlueMachinery com Additional Information EC Conformity Certificate Acc to EC Guideline 89 392 EEC Supplement IIA This is to certify that the below desc...

Page 20: ...logged nozzle Adhesive too thick too high viscosity Temperature too low Cap vent clogged Unscrew nozzle clean or replace it Wrong glue or temperature too low Use probe measure temperature of molten gl...

Page 21: ...727 Fax 410 761 5127 Email info gluemachinery com www GlueMachinery com 21 Caution Hot Surface Champ3TM Caution Hot Surface Glue Machinery recommends that the customer utilize a temperature probe to t...

Page 22: ...GUN PART CHAMP3 Glue Machinery Corporation 4234 Boston St Baltimore Maryland 21224 Toll Free 1 888 202 2468 Phone 410 761 2727 Fax 410 761 5127 Email info gluemachinery com www GlueMachinery com 22 Pa...

Page 23: ...Trigger 11 G05E25 002 Bearing sleeve 12 G05E22 002 Tank cap Lid with Oring 13 G05E28 002 Insulating sleeve 14 Go5E28 003 Insulating sleeve 15 G05E28 004 Distance sleeve 16 G05E28 005 Distance sleeve...

Page 24: ...il info gluemachinery com www GlueMachinery com 24 Spare Parts Champ3TM Part Number Description 51 G05E39 005 Screw 52 G05E07 001 Melting container Champ3 53 G05E39 006 Screw M4x10 56 G05E39 007 Screw...

Page 25: ...t Special Parts Special non stock items may have considerable lead times Customers who use special non stock items are encouraged to keep these items in stock Returns are accepted at the sole discreti...

Page 26: ...stomers are responsible for pre installation preparation Information is provided for machine and head mounting electrical information timing information etc Missed appointments or those cancelled with...

Page 27: ...require payment in cash security or other adequate assurances satisfactory to the Seller when in the opinion of the Seller in its sole discretion the financial circumstances of Purchaser warrant such...

Page 28: ...s customs fees duties taxes etc 11 WARRANTY AND LIMITATION OF LIABILITY All equipment and goods are warranted by the Seller to be free from defects in material and workmanship as follows ALL ITEMS EXC...

Page 29: ...corrosive matter or c Due to operation either intentional or otherwise above rated capacities or in an otherwise improper manner Seller assumes no responsibility for the quality or performance of coa...

Page 30: ...MELT GLUE GUN PART CHAMP3 Glue Machinery Corporation 4234 Boston St Baltimore Maryland 21224 Toll Free 1 888 202 2468 Phone 410 761 2727 Fax 410 761 5127 Email info gluemachinery com www GlueMachinery...