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30 – February 2018

 Safety

Additional Safety Hazards

Explosion and Fire Hazards

DO NOT operate the machine in hazardous locations or locations where potentially 
flammable or explosive gases or particles may be present.

Damaged Machine Hazards

Conduct a thorough prestart inspection of the machine and test all functions before each work 
shift to check for damage, malfunction and unauthorized modification. Tag and remove a 
damaged, malfunctioning or modified machine from service. DO NOT use a damaged, 
malfunctioning or modified machine.

Routine maintenance must be performed by the operator before each work shift. Scheduled 
maintenance must be performed by a qualified service technician at scheduled intervals. Tag 
and remove from service any machine that has not had scheduled preventative maintenance 
performed.

Check that all safety and instructional decals are in place and undamaged. 

Check that the operator’s, safety and responsibilities manuals are present in the storage 
container located in the platform. All manuals must be complete, undamaged and readable.

Bodily Injury Hazards

DO NOT operate the machine when there is a hydraulic fluid or air leak. Hydraulic fluid or air 
under pressure can penetrate and/or burn skin.

All compartments must remain closed and secure during machine operation. Improper 
contact with components under any cover will cause serious injury. Only trained maintenance 
personnel should access compartments. The operator should only access a compartment when 
performing prestart inspection.

Weld Line to Platform Safety (if equipped)

Read, understand and follow all warnings and instructions provided with the welding power 
unit.

Do not connect weld leads or cables unless the welding power unit is turned off at the platform 
controls.

DO NOT operate unless the weld cables are properly connected.

DO NOT connect the ground lead to the platform.

Battery Safety

Burn Hazards

Batteries contain acid. Always wear protective clothing and eye wear when working with 
batteries.

Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and 
water.

Explosion Hazard

Keep sparks, flame and lighted tobacco away from batteries. Batteries emit explosive gas. 
Leave the battery tray open while charging to avoid gas buildup.

Electrocution Hazard

Avoid contact with electrical terminals.

1030-PA

Summary of Contents for 1030-PA

Page 1: ...Lower Controls 9 Workplace Inspection 10 Operating Instructions Function Tests 11 Prestart 11 Functions Test 11 Operating Instructions 14 Shutdown Procedure 17 Battery Charging 17 Maintenance 18 Routi...

Page 2: ...5 m A Platform height maximum 9 9 3 m B Platform height stowed 29 5 75 m Platform length outside stowed C 45 3 1 15 m Platform width outside D 29 3 74 m Toeboard height 6 7 0 17 m E Height stowed 72 8...

Page 3: ...sential that the operator of the aerial work platform is not alone on the workplace during operation Modifications of this machine from the original design and specifications without written permissio...

Page 4: ...NSI SIA A92 5 2006 Manual of Responsibilities is considered a part of this machine and can be found in the manual compartment located at the platform control station To ensure safe use of machine insp...

Page 5: ...lectricallineorapparatuscarryingover300Voltsupto50 000 Volts Onefoot 30 5cm additional clearance is required for every additional 30 000 Volts Observe Minimum Safe Approach Distance This machine is no...

Page 6: ...ywood Increased surface area exposed to the wind will decrease machine stability DO NOT attach overhanging loads or use the machine as a crane DO NOT place loads outside the platform perimeter NEVER t...

Page 7: ...terials or other obstructions before moving Check for overhead obstructions before operating Check for crushing hazards when holding the platform rail before operating Be aware of limited sight distan...

Page 8: ...le Bodily Injury Hazards DO NOT operate the machine when there is a hydraulic fluid or air leak Hydraulic fluid or air under pressure can penetrate and or burn skin All compartments must remain closed...

Page 9: ...Locations Manuals Case Platform Controls Platform Guardrails Entry Gate Lift Cylinder Chassis Lower Control Station Power Emergency Stop Switch Battery Charger Battery Charge Location Forklift Pockets...

Page 10: ...roundings before activating any control function CONTROL DESCRIPTION 1 Lift Button Push and hold button to LIFT platform 2 Lower Button Push and hold button to LOWER platform 3 Emergency Stop Switch P...

Page 11: ...or down to lower the platform 2 Key Switch PLATFORM Select to operate from the platform control panel BASE Select to operate from the lower control panel OFF Select to stop operation from either cont...

Page 12: ...e correct machine for the job Be aware of workplace conditions and continue to watch for hazards while operating the machine Workplace Inspection Before operating the machine check the workplace for a...

Page 13: ...tart Inspection and Functions Test prior to operating the machine Operators must comply with all employer and job site rules and governmental regulations regarding the use of personal protective equip...

Page 14: ...ush up and hold the Platform Up switch Result The platform should raise 11 Push down and hold the Platform Down switch Result The platform should lower to end The descent alarm should sound Test the E...

Page 15: ...tform should stop rising 19 Press and hold the Lower button on the upper control box Result The platform should lower The descent alarm should sound while the button is pressed 21 Press and hold the L...

Page 16: ...unctions If any function operates when either red Emergency Stop button is pushed in repair the Emergency Stop function before using the machine Emergency Lowering If the control system fails while th...

Page 17: ...the machine To Position Platform from Ground Move the up down toggle switch according to the markings on the control panel Operation from Platform Check the area above and around the machine for obst...

Page 18: ...inspection on the machine with the platform elevated without first blocking the scissor assembly with the Maintenance Lock DO NOT engage the Maintenance Locks unless the platform in empty of tools and...

Page 19: ...the end of the work day Charge the batteries Battery Charging Thechargersurfacecangethotwhileoperating Contactwiththeskinorsurroundingmaterialsshould be avoided Toreducetheriskofanelectricshock conne...

Page 20: ...and burn skin damage eyes and may cause serious injury blindness and death Repair leaks immediately Fluid leaks under pressure may not always be visible Check for pin hole leaks with a piece of cardb...

Page 21: ...m routine maintenance as identified in the Pre Start Inspection Checklist on page 21 Frequent and Annual Maintenance Frequent Inspection Checklists and Annual Inspection Reports must be completed by q...

Page 22: ...uled Maintenance Change yearly or every 600 hours whichever occurs first Do not substitute other fluids as pump damage may result Fill to the middle of the dipstick with platform in the stowed positio...

Page 23: ...tery pack and connections _______Slide blocks wear pads _______Wheels _______Ground strap _______Limit switches alarm and beacon _______Nuts bolts and other fasteners _______Platform entry gate ______...

Page 24: ...cription ______Perform all checks listed on Pre Start Inspection ______Inspect the condition of hydraulic fluid in the reservoir Oil should be a clear and amber in color ______Batteries ______Electric...

Page 25: ...loses Properly Manual Safety Data In Box Platform Platform Bolts Tight Platform Structure Wire Harnesses Mounted Correctly Physical Appearance 110 220V Outlet Safe Working Elevating Assembly Beam Stru...

Page 26: ...d report the incident to your supervisor and do not use the machine until it has been checked by a trained qualified mechanic Machine functions will not operate Battery properly connected Battery full...

Page 27: ...nsible for selecting the correct and appropriate trailer according to government regulations and company policy Drivers must ensure that thevehicleandchains are strong enoughto holdthe weightofthe mac...

Page 28: ...forks in line with the forklift pockets Drive forward to the full extent of the forks Raise the machine 6 in 15 cm and then tilt the forks back slightly to keep the machine secure Be sure the machine...

Page 29: ...are of sufficient capacity to withstand the machine weight See the serial plate for the machine weight Fully lower the platform Be sure the controls and component trays are closed and secure Remove al...

Page 30: ...Global Machinery Group Inc 3428 Bullock Lane San Luis Obispo CA 93401 USA Phone 1 805 303 2066 Toll Free USA Canada 800 303 0499 www goGMG com...

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