GMG 2646E-OR Operator'S Manual Download

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Table of Contents

Introduction

Introduction .......................................................................................................1

Safety

Safety ..................................................................................................................2

Safety Alert Symbols ..........................................................................................2

Fall Protection ....................................................................................................3

Hazards

Electrocution Hazard ..........................................................................................4

Tip-over Hazards ...............................................................................................5

Fall Hazards .......................................................................................................6

Collision Hazards ................................................................................................6

Additional Safety Hazards .................................................................................7

Component Locations

Component Locations ........................................................................................8

Platform Controls ...............................................................................................9

Lower Controls ................................................................................................. 11

Jobsite Inspection

Jobsite Inspection ............................................................................................12

Workplace Inspection ......................................................................................12

Functions Tests and Operating Instructions

Function Tests ..................................................................................................13

Operating Instructions ......................................................................................13

Operating Instructions & Functions Tests ........................................................14

Deck Extension

Deck Extension ................................................................................................20

Battery Charging

Battery Charging ..............................................................................................21

Machine Inspections and Maintenance

Machine Inspections and Maintenance ...........................................................22

Pre-Start Inspection Checklist .........................................................................23

Frequent Inspection Checklist .........................................................................24

Quarterly Inspection Checklist .........................................................................25

Annual Inspection Report ................................................................................26

Maintenance ....................................................................................................27

Routine Maintenance .......................................................................................28

Lubrication .......................................................................................................29

Serial Plate Description

Serial Plate Description ...................................................................................30

Troubleshooting

Troubleshooting ...............................................................................................31

Transport and Lifting Instructions

Transport and Lifting Instructions ......................................................................32

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.....................................33

Lifting and Tie Down Instructions .....................................................................34

Summary of Contents for 2646E-OR

Page 1: ...R S MANUAL 2646E OR serial 2264601000 Current 3346E OR serial 2334601000 Current 4046E OR serial 2404601000 Current 4646E OR serial 2464601000 Current November 2020 81251 2646E OR 3346E OR 4046E OR 46...

Page 2: ...6 1 17 m 46 1 17 m Wheelbase 72 8 1 85 m 72 8 1 85 m 72 8 1 85 m 72 8 1 85 m Ground clearance center pothole bars deployed 4 10 cm 75 1 9 cm 4 10 cm 75 1 9 cm 4 10 cm 75 1 9 cm 4 10 cm 75 1 9 cm Produ...

Page 3: ...perating Instructions 13 Operating Instructions Functions Tests 14 Deck Extension Deck Extension 20 Battery Charging Battery Charging 21 Machine Inspections and Maintenance Machine Inspections and Mai...

Page 4: ...ator It is essential that the operator of the aerial work platform is not alone on the workplace during operation Modifications of this machine from the original design and specifications without writ...

Page 5: ...be involved with self propelled elevating work platforms The ANSI A92 22 2006 A92 24 2018 Manual of Responsibilities is considered a part of this machine and can be found in the manual compartment loc...

Page 6: ...by your employer or job site use personal fall protection equipment PFPE when operating this machine All PFPE must comply with applicable governmental regulations and must be Inspected and used in acc...

Page 7: ...ductors Voltage 0 to 300 Volts Avoid contact Over 300V to 50kV 3 10 m Over 50kV to 200kV 4 60 m Over 200kV to 350 kV 6 10 m Over 350kV to 500kV 7 60 m Over 500kV to 750 kV 10 7 m Over 750kV to 1000kV...

Page 8: ...ess 12 5 m s If wind speeds exceed 12 5 m s when the platform is elevated carefully lower the platform and discontinue operation DO NOT increase the surface area of the platform i e cover the rails wi...

Page 9: ...aware of limited sight distance and blind spots when driving or operating Be aware of extended platform position s when moving the machine Reduce travel speed when moving the machine on slopes when ne...

Page 10: ...must be complete undamaged and readable Bodily Injury Hazards DO NOT operate the machine when there is a hydraulic fluid or air leak Hydraulic fluid or air under pressure can penetrate and or burn sk...

Page 11: ...e Lock Extension Deck Release Extension Deck Guardrails Lift Cylinder Entry Ladder Chassis Lower Emergency Stop Switch Emergency Lowering Knob Entry Gate Charging Location Forklift Pockets Lower Contr...

Page 12: ...Page 9 GMG 2646E OR 4646E OR Operator s manual Series 2646E OR 4646E OR November 2020 81250 1 4 GMG GMG 1 2 6 4 3 10 5 7 8 11 15 16 17 9 12 13 14...

Page 13: ...h the joystick forward to automatically deploy the outriggers Pull the joystick back to automatically retract the outriggers 9 RL Outrigger Button Push the button to select the LEFT rear outrigger Pus...

Page 14: ...from the PLATFORM control panel LOWER Select to operate from the LOWER control panel OFF Select to stop operation from either control panels 4 Battery Indicator Indicates the state of the battery char...

Page 15: ...for the job Be aware of workplace conditions and continue to watch for hazards while operating themachine Before operating the machine check the workplace for all possible hazards including but not li...

Page 16: ...kplace Inspection Prestart Inspection Routine Maintenance and have completed all the test operations detailed in the Operating Instructions section This section provides instructions and tests for eac...

Page 17: ...abled flashing light should blink Check the area above and around the machine for obstructions and electrical power lines before operating the machine 8 9 A buzzer with different sound frequency is co...

Page 18: ...uld sound Check the area above and around the machine for obstructions and electrical power lines before operating the machine 8 94 20 Activate the Lift functions by pressing the LIFT FUNCTION BUTTON...

Page 19: ...come to an abrupt stop 31 Press and hold the Function Enable Switch on the control handle 32 Slowly move the control handle rearward upward until the machine begins to move then return the handle to...

Page 20: ...ns and electrical power lines before operating the machine 3 4 1 Turn the KEY SWITCH to PLATFORM CONTROLS from base controls 2 Pull the EMERGENCY STOP out to the ON position at both the lower and plat...

Page 21: ...e machine is on a firm surface The surface must be capable of supporting the maximum ground pressure per wheel outrigger see specifications The outrigger control buttons are located on the the Upper C...

Page 22: ...position before driving on a slope 3 7 Determine the slope and side slope ratings for the machine and determine the slope grade Maximum forward rearward slope rating stowed position 25 Maximum side s...

Page 23: ...Push the platform extension guardrail to extend the platform to the desired position Do not stand on the platform extension while extending or retracting it IF THE ROLL OUT DECK IS EXTENDED CHECK FOR...

Page 24: ...nnect only to a properly grounded single phase 3 wire outlet Do not use an external charger or booster battery Charge the battery in a well ventilated area Use proper AC input voltage for charging as...

Page 25: ...rm elevated Hydraulic fluid under pressure can penetrate and burn skin damage eyes and may cause serious injury blindness and death Repair leaks immediately Fluid leaks under pressure may not always b...

Page 26: ...pack and connections Drive motors Slide blocks wear pads Tires and wheels Ground strap Limit switches alarm and beacon Nuts bolts and other fasteners Platform entry gate Beacons and alarms Maintenanc...

Page 27: ...nt and ensure that the switches operate freely in all positions Check the tightness of the platform frame and the linkage pins Check the overall platform and guardrail component security Check the ele...

Page 28: ...rdrail component stability Check the electrical mounting and hardware connections for security Check the king pins for excessive play Scheduled Maintenance Inspections should be conducted by qualified...

Page 29: ...atform Platform Bolts Tight Platform Structure Wire Harnesses Mounted Correctly PhysicalAppearance 110 220V Outlet Safe Working Elevating Assembly Beam Structures Welds Retaining Rings Cylinder Pins S...

Page 30: ...ssure can penetrate and burn skin damage eyes and may cause serious injury blindness and death Repair leaks immediately Fluid leaks under pressure may not always be visible Check for pin hole leaks wi...

Page 31: ...nce with the procedures outlined in the service manual Scheduled maintenance inspection checklists are included in this manual for use by qualified service technicians Machines that have been out of s...

Page 32: ...may result Fill to the middle of the dipstick with platform in the stowed position Routine Maintenance Check level daily Scheduled Maintenance Change yearly or every 600 hours whichever occurs first...

Page 33: ...requesting information or ordering parts MFG DATE Month Year of manufacture MODEL YEAR Year of this model MACHINE WEIGHT The weight of the machine with no options ELECT VOLT Onboard battery voltage MA...

Page 34: ...port the incident to your supervisor and do not use the machine until it has been checked by a trained qualified mechanic Machine functions will not operate Battery properly connected Battery fully ch...

Page 35: ...transport vehicle must be parked on a level surface and secured to prevent rolling 0 Prior to manually releasing brakes be sure the wheels are chocked to prevent machine from moving RUNAWAY HAZARD Aft...

Page 36: ...ions Select slow drive speed mode Carefully drive the machine off the transport vehicle with the winch attached Note The brakes are automatically released for driving and will automatically apply when...

Page 37: ...ravity of the machine Attach rigging to the designated lift points only Adjust the rigging to prevent damage to the machine and to keep the machine level Securing to Truck or Trailer for Transport Loc...

Page 38: ...Page 35 GMG 2646E OR 4646E OR Operator s manual Series 2646E OR 4646E OR November 2020 81250 1 2...

Page 39: ...www GoGMG com Page 36 2...

Page 40: ...3428 Bullock Lane San Luis Obispo CA 93401 USA Tel USA 1 805 303 2066 Toll Free USA Canada 800 303 0499 www goGMG com GLOBAL MACHINERY GROUP INC...

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