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Front Table (Vacuum Table)

GraphicMaster series are built so that the user only has to  fold up the table, rather than
taking off the table, in order to load the laminating films on the unit.
‘START’ button will be inactive while the table is in folded position with VFD Control Panel
displaying “Folded Front Table.” 
The button becomes active once the table is put back to original position.

T O P > 1 0 0  C   S P E E D > 0 5
B O T > 1 0 0  C   R /  T > 0 0 : 0 0
M O D E >  L o w - P r s   L A M I
F r o n t    T a b l e    F o l d e d !

Warning : If the Foot Switch is to be used in order to run the machine with the table folded,
be extremely cautious of the roller nip.

Auto Pressure Release Function of the Front Roller

If the hot rollers remain closed more than 4  minutes under temp. over 80  , warning beep
will sound for one second. If it lasts over 5 minutes overall, the unit will release the nip
automatically. This function is to protect the silicone rubber rollers and will not release 
the press (rear) rollers.

Air Regulator

This is useful when operator wants to control the air flow going into laminator from external 
air compressor (not included).

The adjustment range is from 0 to 0.7MPa although it may vary depending on the capacity 
of the compressor (3/4HP compressor recommended) It can be usually set at 0.5MPa for 
normal operation and minimum operatable setting is 0.2MPa for proper lamination. 

If a bow-like wave is observed in the middle of the laminated web, adjusting the pressure
down to 0.3 or even to 0.2 may get rid of it. (But at the same time air bubbles may appear
on laminated film-to-film edges, which can be trimmed off after lamination)

Function of the Stretch Bar

This is installed in all GraphicMaster-1600HR and 2100HR as a standard feature and it 
helps to get rid of the bow-like wave on the laminated web. Directing laminated web over 
the Strech Bar is strongly recommended for all hot lamination work, specially for long, 
continuous operation.

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20

T O P > 1 1 0  C   S P E E D > 0 5
B O T > 1 1 0  C   R /  T > 0 0 : 0 0
M O D E >  M i d - P r s   L A M I
R E A D Y

RUN TIME Display

Once the unit starts to run, the Run Time Counter will be activated.
It is displayed in ‘Hours : Minutes’ format and “:” will flash every 0.5 seconds.

Foot Switch Function

GraphicMaster

TM

series are with added various foot switch functions for convenience.

If an operator is familiar with all the foot switch functions, all the basic functions can be 
performed by only operating foot switch.

Warning : Be careful of the nip area since the safety photo-eyes will be de-activated
when the machine is operated with foot switch.

1) ‘Start’ by using Foot Switch

To make it run forward: Press once and keep it pressed. To stop, just release.

Be aware that the photo-eyes are de-activated while the unit is running by operation 
of foot switch.

2) ‘Roller Press / Continuous Start / Stop’ using Foot Switch

When front rollers and rear rollers are disengaged: 

Press once then all the rollers will be engaged.

When front rollers are disengaged and rear rollers are engaged and machine is idle:

Press once then machine will start to run with front rollers engaged.

When the machine is not running: Press once then machine will start to run.
When the machine is running: Press once then machine will stop
When pressed once continuously: Machine will run while pressed, but it is ignored by

Photo-eyes

3) ‘Reverse Run’ using Foot Switch

Press once & release, then keep it pressed. 
To stop,just release

4) Front Roller Release using Foot Switch

Press twice in sequence

5) Rear Roller Release using Foot Switch

Press three times in sequence.

If the unit doesn t react immediately by using the foot switch, pause about 2  

seconds and try again.

Summary of Contents for GraphicMaster 1600HR

Page 1: ...e reference LEADERS IN LAMINATION TECHNOLOGY User Guide 2001 05 30 User s Guide Operating Instructions Copyright GMP 2001 All rights reserved Reproduction by any means of any image in this catalogue i...

Page 2: ...INSTRUCTIONS INSTALLATION FEATURES NAME OF EACH PART OPERATION OF CONTROL PANEL HOW TO PERFORM LAMINATION SAFETY DEVICE HOW TO PERFORM MOUNTING LAMINATION GUIDE CLEANING TROUBLE SHOOTING SPECIFICATION...

Page 3: ...e of the laminator Wichtige Sicherheits Hinweise 3 4 D USA GB IMPORTANT SAFETY INSTRUCTIONS CAUTION RISK OF ELECTRIC SHOCK DO NOT OPEN To prevent fire or shock hazard do not expose the unit to rain or...

Page 4: ...sily accessible Disconnect the attachment plug from the receptacle to which it is connected and keep the power supply cord in your possession while moving the laminator WARNING die folgenden Sicherhei...

Page 5: ...table The Vacuum Table tends to be hot from the heat generated from the laminator Enhanced and Simplified Control VFD Vacuum Fluorescent Display Control Panel Jog Dial for Top Temp Bottom Temp Speed C...

Page 6: ...250V T4AL Transformer AC9V Fuse 250V T3 15AL Transformer AC18V Fuse 250V T3 15AL Transformer Primary Fuse 250V T6 3AL Cooling Fan Fuse 250V T6 3AL OFF ON 9 Cross Slitter Control Panel Emergency Switch...

Page 7: ...om 0 160 SPEED Display Laminating speed can be set from 1 to 10 relative scale corresponding to minimum to maximum of 3m min for 1600HR and 5m min for 2100HR RUN TIME Displays Displays time the unit h...

Page 8: ...er temperature to 40 and the speed 5 by using the Jog Dial and start lamination when READY is displayed on the VFD Suggestion film thickness 50mic High Prs film thickness 200mic Low Prs 13 HOW TO PERF...

Page 9: ...0 C R T 0 0 0 0 M O D E M i d P r s L A M I W A I T T o o C O L D 4 Actually Roller Temperature Display Measure Temp Function mark will flash while the Jog Dial is pressed to measure current temperatu...

Page 10: ...ously under most of the settings The operation time may vary depending on the roller temperature and speed setting 17 T O P 1 0 0 C S P E E D 0 5 B O T 1 0 0 C R T 0 0 0 0 M O D E M i d P r s L A M I...

Page 11: ...rd feature and it helps to get rid of the bow like wave on the laminated web Directing laminated web over the Strech Bar is strongly recommended for all hot lamination work specially for long continuo...

Page 12: ...T 0 0 0 C R T 0 0 0 0 M O D E 0 5 mm M o u n t i n g P o s i t i o n i n g A 03mm Mounting B 05mm Mounting C 07mm Mounting D 10mm Mounting E 15mm Mounting F 20mm Mounting G 25mm Mounting Job Mode Sequ...

Page 13: ...selector is turned up Reat the emergency stop buttons Increase the roller temperature or cecreas the machine s runing speed If the mottling is seen primaily with heavier laminating films higher rolle...

Page 14: ...Temperature Control Weight kg Operating Temperature Max Laminating Speed m min Power Supply Infrared Heater Proportional Control by 8 bit Microprocessor IR Sensor 380 400V 50 60Hz 3 Phase GraphicMast...

Page 15: ...A Inkjet Print on 75mic JETEL LIGHT PROTECT media TOP 150 mic CHROMONEX Sand Matt or Gloss MEDIA Off set Prints Inkjet or Electrostatic Prints BOTTOM 75 or 125 mic LIGHT PROTECT Film or 125 mic BKC OP...

Page 16: ...stuitable with use of cold laminating film OUT DOOR DISPLAY HOT APPLICATION Suitable for ColorSpan Encad EPSON HP prints or other prints that doesn t laminate with normal hot film INDOOR DISPLAY COLD...

Page 17: ...t on 75mic JETVIN WH SA75 RM OUT DOOR DISPLAY 5 6 TOP 150 mic CHROMONEX UV Sand Matt Gloss or 250 mic PERFEX Gloss Matt or 75mic PRONEX UV COLD Film Sand Matt SoftMatt Gloss BOTTOM Inkjet Print on 200...

Page 18: ...ON TECHNOLOGY Copyright GMP 2001 All rights reserved Reproduction by any means of any image in this catalogue is prohibited without the prior consent of GMP and its authroized agent Lamination Guide f...

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