GMP PROTOPIC III-540, User Manual

Page 1: ...06 User Manual for PROTOPIC 540 PROTOPIC 540 DUAL Before you operate the product this manual has to be read by operator External Design Specification can be changed for improvement without any prior n...

Page 2: ...How to move install 11 13 page DIGITAL SLEEKING SOLUTION DIGITAL SLEEKING SOLUTION 37 page HOW TO USE CONTROL PANEL GLOSS MATT SLEEKING 38 41 page Explanation of Control Panel 14 16 page HOLOGRAM SLEE...

Page 3: ...u could suffer serious injury or death Caution If you ignore this symbol you could receive a serious injury or loss of property This symbol means a prohibited action If you ignore a prohibited action...

Page 4: ...ty could cause an electric shock Do not pull the plug or bend improperly Do not use materials near a naked flame Do not use the machine in the sealed place Only use the specified power and voltage It...

Page 5: ...e following places Gas stove Ventilator or Air conditioner due the higher temperature or higher humidity Do not place any materials on the laminator as they could catch a fire Avoid the direct sunligh...

Page 6: ...llers rotation and system operation In case of emergency use this switch Position of E Stop Switch How to use Press the Red button to operate the Emergency Stop Switch All system is stopped when this...

Page 7: ...d be burnt Do not touch on the heating part Roller s higher temperature and press can damage your body Electricity Caution Cutting Caution Inside the machine high voltage flows Do not touch your body...

Page 8: ...WARNING STICKERS Warning Stickers 8 48...

Page 9: ...ATOR 1 FEED TABLE 1 FEED TABLE GUIDE 2 AIR COMPRESSOR 1 AIR HOSE 1 GLASS TUBE FUSE 20mm 250V 12 5A 4 GLASS TUBE FUSE 20mm 250V 15A 2 WRENCH SET 1 LAMI TABLE 1 USER MANUAL 1 SEPARATOR IDLE ROLLER 1 Pac...

Page 10: ...p S W Feeding Gate Paper Guide Pull Roller Pressure Adjustmen Kob Control Panel Feed Table Rewinder Film Tension Adjustment Knob Rewinder Tension Adjustment Knob Lami Table Sub Paper Table Main Air Bu...

Page 11: ...0m or longer distance 3 If the packing is removed for moving This bellows are for use of casters for moving 1 If moving distance is shorter than 10m in the same place of installation 2 At least 4 pers...

Page 12: ...WARNING Grounding is required for safety Otherwise this could be a cause of malfunction or electric shock WARNING Do not plug the product with the other devices at 1 outlet at the same time Otherwise...

Page 13: ...e of the laminator If this would be in the LamiTable this will bring a short lifespan by high heat NOTE A large amount of moisture water is produced from the compressor during its operation For dry fi...

Page 14: ...time it makes COUNTER RESET 3 Press STOP button and MASTER DIAL at the same time for 5 secs to change the mode to AUTO or to MANUAL NOTE AUTO MODE is to integrated with GMP Automatic Feeder of PROFEE...

Page 15: ...IAL F JOB Job Mode Selection Button Save regularly used job conditions at the memory to avoid reset the conditions in future Job mode is composed of 13 kinds Poly L User3 Select a Job Mode In stop sta...

Page 16: ...DING button is pressed roller is rotated and feeder is opened for feeding NOTE During the machine operation the function is not activated J BURST Button to operate Upper Bursting Roller To move Bursti...

Page 17: ...Nylon Nylonex Film Lamination Set Temp 115 FOIL H Higher Temp for Foil Film Set Temp 125 PET L Lower Temp for Perfex Film Set Temp 100 User 1 Operator Set up Mode 1 PET_H Higher Temp for Perfex Film S...

Page 18: ...lower speed READY Roller Temp Display To display Ready for Lamination It displays WAIT or READY W WAIT Not suitable for lamination Temp is higher or lower for lamination R READY Good for lamination S...

Page 19: ...emp its Status R 100 W EMBO Roller Set Temp its Status NOTE Ready for Lamination status with display of W WAIT or R READY NOTE Press MASTER DIAL to display the current temp the roller heater power sup...

Page 20: ...this in close status except film loading After the cover is closed and make the switch release to back to normal NOTE This message is shown for 3 secs as the RUN is pressed S opn Temp Sensor is short...

Page 21: ...e Upper Roller set temp is higher than 80 in system stop status STAND BY time system starts after 2 hrs from it the machine is in STAND BY MODE In this status STAND BY STATUS message is blinking on LC...

Page 22: ...t NOTE Different film or different substrate requires different pressure The recommendable max pressure is less than 0 6MPa 6 Switch to engage the Embossing Roller PROTOPIC III 540DUAL To engage or di...

Page 23: ...results after lamination This is not caused by the trouble in the Laminator Decurling Device is to avoid the Curling on the Laminated Results after single side lamination Adjust the Decurling Status...

Page 24: ...substrate on feeder When the lamp is ON put a substrate on the feeder table Feeder makes distance of substrates automatically With the transparent cover feeding status and shutter height can be check...

Page 25: ...peration could make conveyor belt loosen If the belt is loosen feeding could not be working properly Adjust its tension with Tension Adjustment Bolts that are at Feed Table Turn it to the right to inc...

Page 26: ...the film ends by 1 3mm inside To make clear holes on films with adjust perforator Pressure adjustment bolt WARNING In the initial loading status if the perforator is needed to be moved loosen the perf...

Page 27: ...ore Adaptor into film core and close the film shaft holder Then place the fixing pin 5 Place film roll at the central area of shaft and tighten up the fixing bolt NOTE To avoid contamination on roller...

Page 28: ...urred for more than 2 times continuously please ask to the supplier Tray Table The Tray Table is useful for easy arrangement of Laminated Results Adjust the Guides on the Table for Substrates width le...

Page 29: ...be reached to the pull roller No need to use substrate for job the important is its length 3 Pull the Laminating film to be reached to the Laminating Roller When the glue is melted by roller then att...

Page 30: ...aterial 3 Laminating Status Check it with various Pressure Temp conditions Each condition requires to be adjusted for film substrate status The lamination quality bonding strength is proportional to t...

Page 31: ...aution When cleansing the roller use isoprophilene alcohol only Caution after lamination the laminating roller temp is too high if it would be contacted to body this could be a cause of burn Main Body...

Page 32: ...eeding 1 The edge of paper conflict with the feeder 1 Spread the paper rightly and laminate 2 Paper is conveyed on only just two lines 2 Necessarily check the paper is conveyed with more than 3 lines...

Page 33: ...s broken 2 Exchange the rubber roller Contact dealer or A S Center 3 Laminating roller pressure is irregular 3 Contact dealer or A S Center 4 Paper width is 30mm larger than film width 4 load the pape...

Page 34: ...t good Refer to the Perforator Perforator Control 2 Cutting roller pressure is not good 2 Adjust the height of rollers using Cutting roller height control Knob Refer to the Cutting roller height contr...

Page 35: ...function 1 Contact dealer or A S Center not increase above a certain temp 2 Odds between the temp sensor and laminating 2 Remove odds roller 3 Heater s disorder 3 Contact dealer or A S Center 4 THERMO...

Page 36: ...44 Rated Voltage AC 220 240V 12A AC 220 240V 14A Power Consumption 2 8 kw 3 45 kw Warm up Time 7 mins 7 mins Heating System INFRARED HEATER INFRARED HEATER Roller Temperature MAX 150 MAX 150 Temp Con...

Page 37: ...FINISH SLEEKING FOIL GLOSS SLEEKING FOIL MATT SLEEKING FOIL 2 HOLOGRAM HOLOGRAM SLEEKING FILM SPARKLE HOLOGRAM HIPER PLAID HOLOGRAM CRYSTAL HOLOGRAM MILKY WAY HOLOGRAM STAR HOLOGRAM SPECTRUM HOLOGRAM...

Page 38: ...ions for GLOSS MATT SLEEKING FOILS Model Speed Set Temp Pressure MPa Protopic series 3 110 0 5 Table 1 1 Picture 1 1 How to load the Foils Picture 1 2 NOTE To have various sleeking effect of whole pag...

Page 39: ...PIONEER 5000 FUSER POD Prints DIGITAL PRINT FILM LAMINATOR Film Loading SLEEKING FINISH 2 Whole Page Gloss Matt SLEEKING SOLUTION 1 Print Out POD Prints 2 Load GLOSS MATT SLEEKING FOIL Refer to the P...

Page 40: ...TAL PRINT POD Prints DIGITAL PRINT SLEEKING FINISH OFFSET Prints 1 Cut the Car Image Picture 1 2 with Image Editing Program 3 Print the Background Image 4 Only the Spot Image has Sleeking Table 1 3 Sp...

Page 41: ...EEKING FINISH OFFSET Prints 1 Cut the Car Image Picture 1 2 with Image Editing Program 2 Print out the Background Image only 3 Laminate in GMP Laminator with GMP Sleeking Foil 4 Print the Spot Image o...

Page 42: ...sure MPa SPARKLE HOLOGRAM PROTOPIC II Series 3 105 0 5 HIPER PLAID HOLOGRAM CRYSTAL HOLOGRAM Table 2 1 MILKY WAY HOLOGRAM STAR HOLOGRAM SPECTRUM HOLOGRAM MOSAIC HOLOGRAM Picture 2 1 How to load the Fo...

Page 43: ...Series EUROLAM 540 Series PIONEER 5000 FUSER POD Prints DIGITAL PRINT FILM LAMINATOR Foil Loading SLEEKING FINISH 2 Whole Page HOLOGRAM SLEEKING SOLUTION 1 Print Out POD Prints 2 Load Hologram Sleekin...

Page 44: ...DIGITAL PRINT POD Prints SLEEKING FINISH OFFSET Prints 2 Spot HOLOGRAM SLEEKING SOLUTION Table 2 3 Spot Hologram Sleeking 1 Cut the Carrot Image Picture 2 1 with Image Editing Program 3 Print the Bac...

Page 45: ...ISH OFFSET Prints 3 Spot HOLOGRAM SLEEKING SOLUTION with Lamination Table 2 4 Spot Hologram Sleeking with Lamination 1 Cut the Carrot Image Picture 2 1 with Image Editing Program 2 Print out the Backg...

Page 46: ...L GOLD Model Speed Set Temp Pressure MPa SILVER PROTOPIC II Series 3 110 0 5 Table 3 1 How to load the Foils Picture 3 1 Picture 3 2 NOTE To have various sleeking effect of whole page spot hologram et...

Page 47: ...eeking 2 Spot METALLIC SLEEKING POD Prints DIGITAL PRINT POD Prints DIGITAL PRINT SLEEKING FINISH OFFSET Prints 5 Only Spot Image has the Sleeking Effect 1 Cut the Spot Image Picture 3 1 with Image Ed...

Page 48: ...000M 2000M MATT 77CORE 1000M 2000M DUAL 77CORE 1000M 2000M HOLOGRAM SLEEKING FOIL SPECTRUM MILKYWAY CRYSTAL STAR MOSAIC SPARKLE HYPER PLAID HOLOGRAM SLEEKING FOIL PET12 77CORE 1000M HOLOGRAM SLEEKING...