GMX YA49D JUNIOR, Assembly Manual

Page 1: ...ATV OFF ROAD GMX YA49D JUNIOR WWW GMXMOTORBIKES COM AU ...

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Page 3: ...AL NOTICE TO REMOVE THE NYLON LOOP The tags and loops that need to be removed from this model GMX 49cc Junior Quad Bike Mix only enough fuel for your immediate needs Fuel should not be stored for more than 30 days Petrol Oil 1 litre 40ml 2 litres 80ml 3 litres 120ml 4 litres 160ml 5 litres 200ml ONCE SWING TAGS AND NYLON LOOPS ARE REMOVED YOU ARE ACKNOWLEDGING THAT THESE CHECKS HAVE BEEN PERFORMED...

Page 4: ...embly is required and in the interest of safety and warranty it is recommended that you have this product assembled by a qualified skilled small engine mechanic You may need to provide proof of being assembled by a skilled mechanic if not a report from a small engine mechanic advising of the issues to process your warranty claims The warranty is a parts replacement warranty and labor is not includ...

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Page 8: ...ched by the cables 1b Locate 4 x handlebar fixtures 4 x bolts and key barrel 1c Place two of the fixtures on top of the steering column lining up with the bolts holes place handlebars on top then the top two remaining fixtures then the key barrel fixture place bolts in bolt down and tighten STEP 1 STEP 2 STEP 3 ...

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Page 15: ...oom WARNING Keep this for the future If you need to remove the remote kill switch in the future if you do not place the plug back in there will be no kill switch at all Clip the remote kill switch withought the fob and make sure the clip is secure There will sticky paper on the rear to securely attach to the plate on the frame and cable tie in 2 Clip the battery wire together making sure the clip ...

Page 16: ...to the frame remove and keep aside 4 Attach cowling with bolts and careful not to over tighten as this will crack the fairing Mudguards Locate the four mudguards in packaging and bolts attached to frame Remove the bolts and place aside Attach all four mudguards and tighten bolts WARNING Do not over tighten as you will break the mudguards 11 ...

Page 17: ... the rear wheels leave the ground and can move freely Manually rotate the wheels to drive the chain Check the chain for obvious wear and damage and replace with a new chain if necessary Fig 1 ADJUSTING CHAIN SAG Loosen the six engine mounting bolts but under the frame but do not remove them Fig 2 CHECKING THE CHAIN SAG The optimum chain tension is where the chain only moves between 10 12mm Fig 1 I...

Page 18: ...ighten the tensioner bolts at the rear engine Fig 5 so the chain is at the correct tension carefully tightening slowly the left bolt then the right bolt Fig 5 Once the chain is at the correct tension of between 10 12mm you can tighten the exhaust bolts Then tighten the six engine mounting bolts TAKE SPECIAL CARE AND DON T TIGHTEN THESE BOLTS TOO MUCH AS YOU MAY DAMAGE THE ENGINE CASING ...

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