Go Kart GK-59, Manual

Page 1: ... or receipts You are responsible for presenting your vehicle to an authorized dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days As the vehicle owner you should be aware that you may be denied your warranty coverage if your vehicle or a part has failed due to abuse neglect improper maintenance or unapproved modifications...

Page 2: ...in material or workmanship under normal use and the first required replacement interval for the item has not been reached Expendable maintenance items include but not limited to spark plugs filters coolant lubricants gaskets hoses and belts Replacements of parts and other services and adjustments for required maintenance Any vehicle equipped with an odometer or hour meter where the reading is alte...

Page 3: ... and delivered by an authorized dealer and under normal use and service is found to have defects in parts or workmanship under the following terms and conditions This warranty covers the MINI Fun kart and engine related components fro period of 90 days This warranty does not apply to any part which in opinion of seller was defective because of improper maintenance improper assembly alterations abu...

Page 4: ...E 1 FOREWORD 5 2 SAFETY 6 3 READY TO DRIVE 10 4 IS YOUR VEHICLE READY TO DRIVE 12 5 SPECIFICATIONS 13 6 OPERATION 14 7 ADJUSTING THE THROTTLE AND BRAKE CABLES 16 8 INSTALLATION INSTRUCTUON 16 9 MAINTENANCE 16 10 WIRING DIAGRAM 20 4 ...

Page 5: ...ollow the recommended maintenance schedule and service your MINI Fun Kart accordingly Preventive maintenance is extremely important to the longevity of your MINI Fun kart Beginners should seek instructions from your dealer or qualified instructors before and during initial use of the MINI Fun Kart It is also recommended to practice in a large open area and to familiarize youself with the operation...

Page 6: ...is is true even if your youngster has learned and mastered the rules and skills of safe MINI Fun Katy driving Youngsters get tired and become careless easily They do not always see everything that is important around them Your close supervision and good judgment are a must Show your youngster how to use each control as you describe its action Refer to this manual to learn control location and func...

Page 7: ...to cross a paved or public road get off and walk your MINI Fun Kart across Do not operate this Kart at night Dark vision can greatly reduce a driver s visibility and judgment So driving at night is dangerous and can increase the possibility for an accident Never run your Go Kart indoors The exhaust from the engine contains a tasteless odorless and poisonous gas called carbon monoxide Keep away fro...

Page 8: ...ls replacements 2 6 SAFE DRIVING PERCATION Off Road use only The Go Kart and its tires are designed and manufactured for road use only not for pavement Driving on pavement can affect handling and control Your youngster should not drive the MINI Fun Kart on pavement Operating this Go Kart on paves surfaces may seriously affect handling and control of the MINI Fun kart and may cause the vehicle to g...

Page 9: ...be kept away from moving parts of the Go Kart Inspection Your youngster safety depends in part on the condition of the Go Kart Be sure to inspect it before each use Starting and refueling of the vehicle should be done by responsible adults only Follow a regular maintenance program Adult Supervision Even after young driver have learned the basic driving the basic driving skills direct supervision b...

Page 10: ...ry or loose terrain could cause loss of traction or vehicle control which could result in an accident including an overturn Do not operate on excessively rough slippery or loose terrain until you have learn and practice the skills necessary to control the MINI Fun Kart on such terrain Always be especially cautious on these kinds of terrain WARNING Do Not Perform Stunts Your youngster should always...

Page 11: ...these types of activities more physical development is required WARNING Operating this Go Kart with no seat belt could cause you to be throw form the vehicle To parents One indicator that youngsters are ready to drive a Go Kart is when they show a safety conscious attitude and are aware of the dangers of Go Kart operation If the youngster has a habit of rashness or is involved in accidents often w...

Page 12: ... the foot pedal throttle control with the engine off have your youngster practice smoothly moving the foot pedal throttle control Your youngster will learn how much pressure it takes to start moving in a later exercise Explain that pushing the throttle will increase speed Releasing the throttle and applying the brake will slow kart down Ask your youngster to tell you how throttle control and braki...

Page 13: ...verall Width 46 06 in 1170mm Overall Height 44 09 in 1120mm Wheelbase 50 59 in 1285mm Ground Clearance 7 874 in 200mm ENGINE Engine Type 106 7CC Air cooled single cylinder four stroke top valve Displacement 106 7cc Bore x stroke 52 4mmx49 5mm Corrected compression ratio 8 0 1 Max power 4 7kw 7000 1 5 Max Torque 6 9 Nm 5000 1 5 Min idle speed 1400r min 150 Min fuel consumption rate 367g kw h Min en...

Page 14: ...ove idle the clutch automatically engages and moves the vehicle forwards To disengage the clutch at any time allow the throttle to return to the idle position Each time prior to staring the engine check the throttle assembly to ensure that when the pedal is pushed all the way forward the assembly is working smoothly and returns to idle when released Do not operate if pedal or engine throttle linka...

Page 15: ...dard volume If the oil inside of carburetor is not adequate Then please remove the cap of the fuel tank check if the oil inside of the fual tank is adequate If the fuel tank with adequate oil please check if the oil cables work properly d Start engine You can start the engine by turning on the key switch from dash board Plugging in the key and turn to the right and then push the button NOTE Make s...

Page 16: ...nt tire please fix the front tire on the spindle and strut support then fasten it b Install the rear tire step1 fix the right and left rear absorber on the gokart step2 fix the rear tire on the rear axle step 3 fasten it with cotter pin c Install the seat please put the seat on the goakrt and fix it with flat washer and spring washer d Install the safety belt please fix the top of the betl in the ...

Page 17: ... both sides of Front Tie Rods To make Dimension B smaller turn the rod to left Adjust the rod to right direction to make Dimension B larger After adjusting to the desired length tighten the lock nut against the rod end Recheck the dimensions for proper aligenment 17 ...

Page 18: ... Yearly Tire pressure wear I I Brake performance I I Tightness of screws I I Air cleaner Air cleaner core C R Carburetor I C Spark plug C A Drive chain I C I L A Brake pad I Replace gearbox oil I R Chassis I C I L Fuel switch fuel tank I C Battery I Valve clearance of engine A A adjust C clean I inspect clean or replace if necessary L lubricate R replace b Spark plug 1 Take off the cap of the spar...

Page 19: ...vent inflammable and flash point Then soak the filter in the clean engine oil for 5 minutes and squeeze out the rest engine oil d Tire check The over high or over low air pressure benefits nothing to the proper performance The measure of air pressure should be conducted under the cool state Depth of the tire check Please check the surface and side and make sure that there is no crank on it no fore...

Page 20: ...20 WIREING DIALOGUE 20 ...