GoKa Sports GK800, Owner'S Manual

Page 1: ...GK SERIES SPORTS AND RECREATION VEHICLE 800 OWNER S MANUAL OWNER S MANUAL ...

Page 2: ...of Go kart 5 2 1 Caution and safety note 5 2 2 Caution signs 6 2 3 Instrument and control 7 2 4 Before riding 11 2 5 Basic operation 11 2 6 Grinding in 12 2 7 Circuit diagram 12 3 Maintenance 13 3 1 Engine maintenance 13 3 2 Periodical maintenance 16 3 3 Torque of tightening of the main bolts and nuts 19 4 Trouble shooting 20 5 VIN number 24 6 Sketch of part 25 1 ...

Page 3: ...In case of any problem on your Kart please refer to the trouble shooting section We hope you enjoy riding of your vehicle and we would appreciate feedback or comments from you Our company reserves all the right to revise and explain this manual and we reserve the right to improve without notice beforehand the product after publishing this manual Some pictures in this manual are sketch maps for ref...

Page 4: ...1 The performance Technical parameter and Structure of Go kart 1 1 Performance and Specifications 1 Tyre Tyre Tyre Tyre th th ...

Page 5: ... 2 Tyre Tyre Tyre Tyre th th ...

Page 6: ... 3 Tyre Tyre Tyre Tyre th th ...

Page 7: ...1 2 Component location and structure 4 Fig 2 Fig 3 ...

Page 8: ...at belt well fastened before driving the kart Do not drive this kart at night It s dangerous to drive on an unknown road Keep a safe distance between your kart and other vehicles Never risk drunken driving or drive the kart after taking medicine which will endanger your driving and result in injury even death Check fuel level before the kart is used Never refuel the tank while the engine is hot or...

Page 9: ...2 2 Caution signs 6 Fig 4 Fig 5 ...

Page 10: ... wheel 1 Light switch is located on the left side of steering wheel Horn button is located on the right side of steering wheel 7 Headlight OFF Headlight ON Aux Light Turn light signal Hazard warning light Ignition switch Winch out switch Horn button Winch in switch fuel tank lid Fig 9 Fig 8 ...

Page 11: ...ons namely vertical On and level Off Fig 10 Fig 11 When the lever is vertical fuel valve is open When the lever is horizontal fuel valve is closed 5 Brake pedal Brake pedal is underneath the right side of steering wheel It controls the front and rear brake discs operated by right foot When you release your foot from the brake pedal it will automatically return to its normal position 8 Fuel valve l...

Page 12: ...d by left foot 7 Accelerator pedal Accelerator pedal is located to the right side of the brake pedal and controlled by right foot 8 Gear shifting 9 The gear shift lever controls velocity of the kart 9 Clutch pedal Brake pedal Accelerator pedal Gear Shift leaver Gearbox Fig 13 Fig 12 Fig 14 ...

Page 13: ...lever to lock the position seat location adjuster is in the inner side of the seat pull up to adjust when satisfied release the lever to lock Fig15 Fig16 12 Steering side rod Front wheel alignment can be accomplished by actual use of steering side rod The angle of inner o obliquity is 1 normally no need to adjust 10 Seat back lock switch Seat location adjuster ...

Page 14: ...od Fig 17 Items Steering Brake Tyre Fuel Light Oil Battery Purpose 1 Smoothly 2 No obstacle 3 No clearance 1 travel length of pedal is proper 2 No slippery 1 Proper pressure 3 No crackor cut Keep enough fuelfor intended drivingdistance Check all the lamps headlights tail lamps stop lamps Check if the oil is enough Check the electrolyte level fill some if necessary ...

Page 15: ...art is very important to prolong the life span of the vehicle and achieve its best performance During the initial 10 hours of your driving limit the driving speed to 55km h to avoid early damage of parts due to high driving speed 2 7 Circuit diagram ...

Page 16: ...f spark plug 2 A How to choose engine oil User should choose proper type of engine oil according to the local temperature Please refer to Fig16 a 20W 40 b 10W 40 c 10W 30 d 5W 30 e 5W 20 F 30 20 10 0 10 20 30 40 50 60 70 80 90 100 C 40 30 20 10 0 10 20 30 40 B Oil Level The level of engine oil should be between upper scale and lower scale 13 ...

Page 17: ...el add enough if it s inadequate D Changing Oil Unscrew the oil drain bolt to let out old oil screw down the bolt when all the old oil is let out before new oil is filled in E Gear oil AP GL4SAE75 85 85 80 90 or 90 are recommended for gearbox the amount required is 2 L and the oil level should be between upper scale and lower scale oil filling port Fig 20 Fig 21 Oil drain bolt ...

Page 18: ...lant should be mixed by a specific ratio the ratio 60 water and 40 coolant in summer water and coolant ratio 50 in winter The water must be distilled water or boiled water Do not use water direct from well river or other unclean water B After 5 minute running of the engine stop it and wait for 15 minutes before you inspect the cooling water level If it is still not enough add more cooling water to...

Page 19: ...e 16 Tyre pressure wear Brake performance Tightness of fasteners Air cleaner Carburetor Spark plug Engine oil Gear box oil Oil filter screen Chassis Fuel switch Fuel tank Battery Valve clearance of engine Control cables Cooling liquid Initial service First week Monthly Quarterly Yearly Time of service Items I I I I I I I A I I C I I I I C C A R R C L I A I C C R ...

Page 20: ...k The fuel tank capacity is 20L RQ93 unleaded gasoline is recommended Do not fill too much fuel or the fuel may overflow and cause a fire 3 Tyre pressure check Check if the tyre pressure is normal The recommended tyre pressure is 100kpa Check if there are any metal fragments or nails stuck in the tyre if so remove them immediately Check if there is any crack or severe tear on the tyre replace the ...

Page 21: ...o the front bumper and the rear carrier to check the performance of front and rear shock absorbers 6 Brake system check The brake pedal must have proper length of travel Length of travel is the distance from brake pedal s idle position to it s working position and it is about 15 25mm Periodically inspect the thickness of the brake disc It should be replaced in case of any wear of over 1mm 18 Brake...

Page 22: ... before repairing the kart WARNING If your kart has experienced a collision or overturn please carefully inspect each part of the kart such as the frame suspension and steering device Driving damaged kart is forbidden as it will endanger yourself 3 3 Torque of tightening the bolts and nuts 19 number 1 2 3 4 5 6 Item Front swing arm bolt Rear swing arm bolt Rear swing arm nut Nuts at front and rear...

Page 23: ...1 Engine does not start or suddenly stops during driving first inspect electrical circuit status and then check for enough fuel in the fuel tank and then perform following inspection 20 4 4 2 Engine difficult to start 4 4 ...

Page 24: ... 21 4 4 4 4 ...

Page 25: ... 22 4 4 3 Abnormal sound from Engine ...

Page 26: ... 23 4 4 4 Braking is bad 5 Fuel consuming is too much 4 4 ...

Page 27: ... 24 5 VIN Product identification number Please take down the frame number and engine number for reference The frame number is stamped on back of the kart ...

Page 28: ... 25 01 Ref No Part No Description Quantity 1 2 3 4 5 015202X 0408 030113 03110 03206 Frame Switch box hand brake Brake master pump Oil cup 1 1 1 1 1 ...

Page 29: ... 26 02 Ref No Part No Description Quantity 1 2 3 4 5 030203 0404 0403 0403 0411 Clutch pump Head light Rear turn light Front turn light Winch 1 1 2 2 1 ...

Page 30: ... 27 03 Ref No Part No Description Quantity 1 2 3 4 5 6 0405 015205X 0402 015213 1104 1109 Rear light Bumper Battery Radiator cover Front metal floor Rear metal floor 2 1 1 1 1 1 ...

Page 31: ...o Description Quantity 1 2 3 4 5 6 7 8 0803 0410 015203X 030107 030302 030104 03011302 03000008 Box Ignition switch Foot rest Rear brake hose Throttling line Front brake hose Hand brake line Clutch pipe 1 1 1 2 1 2 1 1Set ...

Page 32: ... 29 05 Ref No Part No Description Quantity 1 2 3 0802 0401 0412 Gear shift lever Horn Electric cable 1 1 1 ...

Page 33: ... 30 06 Ref No Part No Description Quantity 1 2 3 4 0702 0701 0704 0703 Steering wheel Steering shaft Steering universal joint Steering box 1 1 1 1 ...

Page 34: ... 31 07 Ref No Part No Description Quantity 1 2 3 030201 030101 030301 Clutch pedal Brake pedal Gas pedal 1 1 1 ...

Page 35: ... 32 08 Ref No Part No Description Quantity 1 2 3 4 0406 01520103X 01520102X 01520101X Head light Frame cross member Frame right main Frame left main 5 4 1 1 ...

Page 36: ... 33 09 Ref No Part No Description Quantity 1 2 3 0501 0604 0502 Front upper suspension arm Front absorber Front lower suspension 2 2 2 ...

Page 37: ...Ref No Part No Description Quantity 1 2 3 4 5 6 030109 0506 0505 0503X 0504X 030102 030103 900049 Front brake disc Front hub Front tyre Right left Steering axle Front brake pump Front hub nut 2 2 2 1Set 1Set 8 ...

Page 38: ... 35 011 Ref No Part No Description Quantity 1 2 3 4 5 0603 030105 030106 0605 900049 030112 Rear tyre Right left Lower brake pump Rear hub Brake hub nut Brake disk disc 2 1Set 2 8 2 ...

Page 39: ... 36 012 Ref No Part No Description Quantity 1 2 0602X 0601X 0604 Right left Control arm Rear shock absorber 1Set 2 ...

Page 40: ... 37 013 Ref No Part No Description Quantity 1 2 025206 0901 Fuel tank seat 1 2 ...

Page 41: ... 38 014 Ref No Part No Description Quantity 1 2 3 015204 025205 0902 Carrier Radiator Four point safety belt 1 1 2 ...

Page 42: ... 39 015 Ref No Part No Description Quantity 1 2 3 4 0801X 025203 025202 025201 Gear shift rod Engine retainer Rear engine support Front engine support 1 1 1 1 ...

Page 43: ... 40 016t Ref No Part No Description Quantity 1 2 3 025207 025204 0606 Air filter case Exhaust pipe Drive axle 1 1 2 ...

Page 44: ...BURETOR ENGINE CARBURETOR ENGINE Ref No Part No Description Quantity 1 2 3 4 5 6 025208 1 025208 2 025208 3 025208 4 025208 5 025208 6 Starter Distributor block Belt Carburetor Generator Ignition coil 1 1 1 1 1 1 ...

Page 45: ...AL FUEL INJECTION ENGINE ELECTRICAL FUEL INJECTION ENGINE Ref No Part No Description Quantity 1 2 3 4 5 025209 1 025209 2 025209 3 025209 4 025209 5 Distributor block Belt Ignition coil Starter Generator 1 1 1 1 1 ...

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