Gold Medal 2620EX, Instruction Manual

Page 1: ...2017 Gold Medal Products Co Part No 110070 Instruction Manual 10700 Medallion Drive Cincinnati Ohio 45241 4807 USA Karmel King Export Model No 2620EX 2621EX...

Page 2: ...nd may cause a dangerous condition This appliance is not intended to be operated by means of an external timer or separate remote control system NEVER make alterations to this equipment Read the Insta...

Page 3: ...cal sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety N...

Page 4: ...Co 10700 Medallion Drive Cincinnati OH 45241 USA 1 800 543 0862 Model Description The Mark 20 Corn Treat Unit has a 20 gallon capacity and is available with either right hand or left hand dump capabil...

Page 5: ...w for counter mounting requirements Counter Mounting Requirements 3 Minimum Clearance Between Kettle and Wall 24 Dia 4 Holes for 5 16 Dia Bolts 6 31 64 1 63 64 17 3 8 19 3 8 2 Dia X 1 8 Thick Fender W...

Page 6: ...ed knob of plunger to free plunger from shaft see illustration below Once the paddle is positioned make sure the plunger is securely set into the holes provided in the shaft 4 After setup the unit sho...

Page 7: ...ipment be on a dedicated and protected circuit Failure to wire properly will void the warranty and may result in damage to the machine It is Gold Medal Products Co s recommendation that this machine b...

Page 8: ...le on the power supply cord 3 The wall outlet must have the proper polarity If in doubt have a competent electrician inspect the outlet and correct if necessary 4 DO NOT use a grounded to un grounded...

Page 9: ...ing the product popcorn at the end of the cooking cycle with the kettle in the tilt position it is also used for cleaning mode HEAT CONTROL The Heat Control adjusts the Product Cook Temperature of the...

Page 10: ...bove Standard Heat Control Adjustments the unit is ready for use and should not need calibration To reset the Standard Heat Control back to factory settings follow the procedure shown below Note For c...

Page 11: ...e lid for the remainder of the cooking cycle 5 Allow mix to cook until the buzzer sounds at 280 F product temperature Note Product temperature is measured with an accurate candy thermometer Reference...

Page 12: ...r Kettle Cleaning Procedure Follow the procedure below to steam the sugar build up out of the kettle every 3 4 batches during regular operation and before the machine is turned off for the day The ket...

Page 13: ...ng Procedure Follow the steps below weekly to ensure proper machine performance Important For proper machine performance keep the hub seal and o rings clean 1 With the machine OFF unplug the unit from...

Page 14: ...age 14 gmpopcorn com 2 Mixing Paddles Jaw Coupling w Socket HD Cap Screws to hold Kettle Shaft Knurled Knob of Plunger Hub Seal Assembly Includes Oil Seal O Ring and Hub Body Oil Seal Hub Body O Ring...

Page 15: ...ttle Agitator Shaft Motor Shaft A If the kettle agitator shaft is not rotating DO NOT use Have qualified service personnel inspect repair as needed Long Cooking Cycles A Heating Element A One of the h...

Page 16: ...tallation adjustment alteration service or maintenance can cause property damage injury or death Any alterations to this equipment will void the warranty and may cause a dangerous condition This appli...

Page 17: ...jaw coupling and remove the shaft DO NOT lose the shaft key this must be reset into place when reassembling 6 Lightly lubricate the center hub of the kettle with a small amount of vegetable oil to al...

Page 18: ...ng this unit 3 When ordering please include part number part name and quantity needed 4 Please include your model number serial number and date of manufacture located on the machine nameplate data pla...

Page 19: ...621EX 1 LID ASSEMBLY includes handle 48827 2 2 POSITION BRACKET 46153 3 1 4 20 X 3 4 GRADE 5 BOLT 74520 4 1 4 20 SERRATED LOCK NUT 46311 5 CONTROL BOX COVER 55453 6 8 32 X 1 4 PHIL PAN M S 87314 1 See...

Page 20: ...3 14 10 7 11 12 4 5 6 8 3 2 1 NOTE Concave side of Large Spacer fits up against bracket weld on Dump Bar Shaft 21 23 24 25 26 27 16 17 14 19 18 22 20 CAUTION If supply cord is damaged it must be repla...

Page 21: ...82551 82551 11 SET COLLAR 1 2ID X 7 8OD 47326 47326 12 SET SCREW 1 4 20 X 3 16 47751 47751 13 GRIP HANDLE BAR 46028 46028 14 TILT LEVER MARK 10 CTC 46488 46488 15 20 X GRADE 5 BOLT 74520 74520 16 KEY...

Page 22: ...2621EX Page 22 gmpopcorn com Kettle and Drum Parts Breakdown 4 6 7 8 14 15 16 13 17 5 6 2 3 1 9 10 11 12 Hub Seal Assembly includes Oil Seal Hub Body and O Ring If Hub Seal needs replacement Gold Meda...

Page 23: ...NUT 5 8 11 111402 8 PLUNGER 5 8 11 111401 9 HUB SEAL ASSY MARK 10 20 includes Oil Seal Hub Body and O Ring 46646 10 O RING 1 3 4ID X 2OD 46641 11 HUB SEAL If Hub Seal needs replacement Gold Medal rec...

Page 24: ...com Kettle Bottom Plate Motor Mount Parts Breakdown 7 8 16 Junction Box Interior View LH shown 23 24 25 19 26 28 21 22 23 18 19 17 20 27 Strain Relief not shown on cord end to Control Box 29 2 1 3 5 6...

Page 25: ...IDE 68875 10 JUNCTION BOX TERMINAL SIDE 83261 11 8 32 SERRATED FLANGE NUT 61151 12 TERMINAL BLOCK KETTLE 41129 13 8 32 HEX M S NUT 74149 14 8 32 X 3 4 PHIL PAN MS SS 39007 15 WASHER 8 INTERNAL TOOTH 7...

Page 26: ...Parts Breakdown 11 14 13 12 1 6 5 10 2 4 3 Form tab DOWN Form a tab UP on flat of nut to retain nut position 8 7 9 For optimum results keep RTD Sensor wires away from element heat as much as possible...

Page 27: ...2 ELEMENT SHIM 68787 3 BUSHING MIX BOWL 2 Required one used on top and one on bottom 46484 4 ELEMENT CLAMP Short 8 required 48832 5 ELEMENT CLAMP Long 8 required 48831 6 1 4 20 X 1 2 SHCS 46722 7 HEX...

Page 28: ...2621EX Page 28 gmpopcorn com Standard Control Panel Parts Breakdown 11 12 9 10 8 Control Panel Interior View Model 2620EX Shown Control Panel Exterior View 16 5 Remove Hole Plug for access to Potenti...

Page 29: ...CKET 55471 7 TEMPERATURE CONTROL RTD 55057 8 RELAY 30A DPST 240V 55219EX 9 RESISTOR 500K 1 WATT 55009 10 TIMER PERCENTAGE 60 SEC 48688EX 11 20 MFD CAPACITOR 55558 12 CAPACITOR STRAP 48301 13 OVERLAY C...

Page 30: ...1EX Page 30 gmpopcorn com Accessories Item Part Description Part Number 2620EX 2621EX 1 8 CUP MEASURE 69826 2 2 CUP ACRYLIC MEASURE 62807 3 36IN WOODEN MIXING PADDLE 2093 4 STAMPED ALUM SCOOP 2071 5 C...

Page 31: ...Karmel King Export Model No 2620EX 2621EX Page 31 gmpopcorn com Wiring Diagram Model No 2620EX and 2621EX...

Page 32: ...R PART INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF In no event shall Gold Medal Products Co be liable for special i...