Gold Medal Astro Pop 16oz 2023E, Instruction Manual

Page 1: ...Part No 41474 Instruction Manual 10700 Medallion Drive Cincinnati Ohio 45241 4807 USA Astro Pop 16oz Model No 2023E 2023XE 2023XEN ...

Page 2: ...ty and may cause a dangerous condition This appliance is not intended to be operated by means of an external timer or separate remote control system NEVER make alterations to this equipment Read the Installation Operating and Maintenance Instructions thoroughly before installing servicing or operating this equipment 014_020416 WARNING To avoid burns DO NOT touch the kettle or any heated surface DO...

Page 3: ...ding children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Note Improvements are always being made to Gold Medal s equipment This information may not be the latest available for your purposes It is critical that you call Gold Me...

Page 4: ...d Medal Products Co 10700 Medallion Drive Cincinnati OH 45241 USA 1 800 543 0862 Items Included with this Unit Setup This unit has been tested at the factory 1 Remove all packaging and tape prior to operation 2 Place unit on a sturdy level base for use 3 Install the light bulb do not over tighten into the lamp holder located inside the cabinet on the ceiling of the popper Always be sure the unit i...

Page 5: ... circuit Failure to wire properly will void the warranty and may result in damage to the machine It is Gold Medal Products Co s recommendation that this machine be plugged directly into a wall outlet The use of extension cords is not recommended due to safety concerns and may cause sacrificed and or reduced performance Make sure cord is located to prevent a trip hazard or unit upset Before You Plu...

Page 6: ... system KETTLE MOTOR SWITCH This switch operates the popcorn agitator motor This switch must be on at all times when popcorn popped and un popped is present in the kettle This switch activates the exhaust fan KETTLE HEAT SWITCH This switch turns on the heat elements located in the popcorn kettle by sending power to the Big Eye electronic control system YELLOW LIGHT AND AUDIBLE SOUND The Astro Pop ...

Page 7: ...cc Popping Standard Salted Popcorn 1 Turn all switches ON Note When popping with coconut oil be sure the oil is liquid As a check dispense oil into a measuring cup first should be between 4 to 5 oz then use that oil for the first popping cycle 2 When the kettle is ready about 4 minutes the Yellow Light and Audible Signal if enabled will turn ON 3 Lift the kettle lid and pour in the popcorn and Fla...

Page 8: ... This procedure saves electricity since the kettle has plenty of heat and helps eliminate smoke odor from any oil residue that remains after popping has stopped Note When the Kettle Heat Switch is OFF the machine will not beep on the last batch 7 When finished popping make sure KETTLE HEAT and KETTLE MOTOR switches are turned OFF NEVER LEAVE THE HEAT ON WHEN YOU ARE NOT POPPING CORN ...

Page 9: ...OT use ice or water to cool down a hot kettle Severe kettle damage will result 1 When cool wipe the outside of the kettle with a clean soft cloth DO NOT use oven cleaners or abrasive materials as they will damage the kettle 2 Every night mix Gold Medal s Heat n Kleen solution Item No 2095 2 tablespoons per gallon of water It is not necessary to use the entire gallon at once only use enough to fill...

Page 10: ...ess grease from glass and cabinet 4 Wipe stainless steel parts with a clean cloth and cleaner designed for stainless steel such as Gold Medal Watchdog Stainless Cleaner Item No 2088 DO NOT use oven cleaners or abrasive materials as they will damage parts of machine 5 Clean glass panels with glass cleaner Gold Medal Watchdog Glass Cleaner Item No 2588 is recommended Ammonia cleaners will damage pla...

Page 11: ...iency Follow the steps below for proper filter cleaning Step 1 The filter is located on the inside of the popcorn machine directly above the popping kettle Step 2 Remove the filter by gripping the filter itself and pulling straight down Step 3 Clean the filter in warm soapy water and allow to dry overnight Replace the filter by putting it into the slot and pushing upward Make sure the filter frame...

Page 12: ...r installation adjustment alteration service or maintenance can cause property damage injury or death Any alterations to this equipment will void the warranty and may cause a dangerous condition This appliance is not intended to be operated by means of an external timer or separate remote control system NEVER make alterations to this equipment Read the Installation Operating and Maintenance Instru...

Page 13: ... Setpoint Temperature This is factory set DO NOT adjust 2 Signal to Dump If you want the signal to dump to be a little sooner or later you can adjust the Kettle Dump potentiometer see image below Turn clockwise CW to signal sooner counterclockwise CCW to signal later 3 The patented Overshoot circuit is tuned for the kettle DO NOT adjust this potentiometer 4 The Audible Signal to Dump has three opt...

Page 14: ... Setpoint Temperature This is factory set DO NOT adjust 6 Signal to Dump If you want the signal to dump to be a little sooner or later you can adjust the Kettle Dump potentiometer see image below Turn clockwise CW to signal sooner counterclockwise CCW to signal later 7 The patented Overshoot circuit is tuned for the kettle DO NOT adjust this potentiometer 8 The Audible Signal to Dump has three opt...

Page 15: ...ering please include part number part name and quantity needed 4 Please include your model number serial number and date of manufacture located on the machine nameplate data plate with your order 5 Address all parts orders to Parts Department Gold Medal Products Co 10700 Medallion Drive Cincinnati Ohio 45241 4807 Or place orders by phone or online Phone 800 543 0862 513 769 7676 Fax 800 542 1496 5...

Page 16: ...Astro Pop 16oz Model No 2023E 2023XE 2023XEN Page 16 www gmpopcorn com Kettle Assembly Parts Breakdown 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 4 1 ...

Page 17: ...UMP HANDLE 1 6 47691 ALL 1 4 20 X 1 THUMB SCREW 4 7 41598 ALL KETTLE GASKET 1 8 46311 ALL 1 4 20 SERRATED LOCK NUT 12 9 67890 ALL TRANSFER PLATE 1 10 67894 ALL ELEMENT CLAMP 6 67014 55166E TUBULAR HEAT ELEMENT 67014EX 55166XE 1550W HEAT ELEMENT 12 67943 ALL 8 32 TOP LOCK NUT 2 13 47393 ALL JUNCTION BOX 1 14 47707 ALL DUMP HANDLE 1 15 41730 ALL WOODRUFF KEY 3 1 8X1 2 1 16 47662 ALL 5 16 18 X 3 8 SQ...

Page 18: ...ty 1 43434 ALL AGITATOR BEARING HUB 1 2 47106 ALL NEEDLE BEARING 1 3 47060 ALL SPUR GEAR 1 4 47751 ALL SET SCREW 1 4 20 X 3 16 2 5 41093 ALL AGITATOR SHAFT ASSEMBLY 1 6 41239 ALL OIL TUBE WITH FUNNEL 1 7 41086 ALL CROSSBAR ASSEMBLY 1 8 47326 ALL SET COLLAR 1 2ID X 7 8OD 2 9 41742 ALL SET SCREW 10 32 X 3 16 1 1 2 3 5 9 8 4 6 7 5 ...

Page 19: ...T 2 3 41351 ALL FEMALE HINGE LONG LEFT 2 4 41014 ALL ASTRO DOOR 2 5 41017 ALL DROP PANEL ASSEMBLY 1 6 41013 ALL DOOR KNOB 2 7 47561 ALL MAGNETIC CATCH 1 8 41340 ALL MAGNETIC CATCH BRACKET 1 9 41838 ALL OLD MAID PAN 1 10 41349 ALL MALE HINGE SHORT LEFT 2 11 41352 ALL FEMALE HINGE LONG LEFT 2 12 67848 ALL INSPECTION COVER 1 13 41282 ALL CASE BOTTOM RUBBER FEET 4 1 2 3 4 5 6 7 8 9 10 11 12 13 ...

Page 20: ...L 5 HOLE SWITCH BOX 1 3 69850 ALL BOX FILTER not shown 1 47176 2023E 65W COATED REFLECTOR FLOOD 41979EX 2023XE XEN 75W HALOGEN FLOOD 5 67194 ALL GEAR BLOCK ASSEMBLY 1 6 47262 ALL HANGER ARM FRONT 1 7 47228 ALL HANGER ARM REAR 1 8 47047 ALL LAMP HOLDER 1 9 47060 ALL SPUR GEAR 1 10 47225 ALL SET COLLAR 2 11 47226 ALL SET SCREW 2 12 62666 ALL FILTER SPRING CLIPS 2 4 1 9 7 6 5 4 8 2 3 1 10 11 12 ...

Page 21: ...Astro Pop 16oz Model No 2023E 2023XE 2023XEN Page 21 www gmpopcorn com Corn Pan and Blower Assembly Parts Breakdown 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ...

Page 22: ...EEL 1 47355 2023E 120V 400W HEAT ELEMENT 47732 2023XE XEN 240V 400W HEAT ELEMENT 6 47385 ALL THERMOSTAT WARMER 1 47563 2023E WARMER BLOWER ASSEMBLY 47563EX 2023XE XEN WARMER BLOWER ASSEMBLY 8 41838 ALL OLD MAID PAN 1 44073 2023E STRAIN RELIEF 2 82220 2023XE XEN STRAIN RELIEF 2 10 47358 ALL RUBBER PAD 1 11 47985 ALL TOP MOUNTING ANGLE 1 12 47542 ALL TUNNEL COVER WELD ASSEMBLY 1 13 47545 ALL WARMER ...

Page 23: ...Astro Pop 16oz Model No 2023E 2023XE 2023XEN Page 23 www gmpopcorn com Dome Interior View Parts Breakdown 1 2 3 4 5 6 7 8 9 10 13 11 12 14 15 16 17 18 19 For Power Cord not shown see Parts List ...

Page 24: ... CIRCUIT BREAKER 8 47208 ALL TERMINAL BLOCK 1 9 89087 ALL 240VAC TRANSIENT FILTER 2 41640 2023E 8W 120V FOIL ELEMENT 41640EX 2023XE XEN 8W 230V FOIL ELEMENT 11 47199 ALL BLOWER PLUG AND CORD 2 49480 2023E LIGHT SHIELD CONICAL 49584 2023XE XEN RECESSED LIGHT COVER 13 41047 ALL OIL LINE TUBING 5 42 14 67841 ALL EXHAUST BLOWER BOX 1 15 41526 ALL DOME SPACER 2 16 67842 ALL TEMPRATURE CONTROL MOUNT PLA...

Page 25: ...Astro Pop 16oz Model No 2023E 2023XE 2023XEN Page 25 www gmpopcorn com Lighting Assembly Parts Breakdown 1 3 2 5 7 6 4 9 9 11 11 10 8 ...

Page 26: ...1301 LED LED POPCORN SIGN 1 2 55379 LED 1W LED STRIP 2 3 55394 LED 24VDC 20W POWER SUPPLY 1 4 67420 NEON END CAP Not Shown 2 5 67417 NEON NEON SIGN COVER 1 6 55231 NEON 12V POWER SUPPLY 1 7 67517 NEON NEON SIGN BOTTOM BRACKET 2 8 45003 NEON NEON SIGN ASSEMBLY 1 9 67438 NEON EXTRUSION 2 10 69708 NEON LED POPCORN SIGN 1 11 47562 ALL WIRE HARNESS 1 ...

Page 27: ...Astro Pop 16oz Model No 2023E 2023XE 2023XEN Page 27 www gmpopcorn com WIRING DIAGRAM Model 2023E ...

Page 28: ...Astro Pop 16oz Model No 2023E 2023XE 2023XEN Page 28 www gmpopcorn com WIRING DIAGRAM Model 2023XE 2023XEN ...

Page 29: ...R PART INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF In no event shall Gold Medal Products Co be liable for special incidental or consequential damages No claim under this warranty will be honored if the equipment covered has been misused neglected damaged in transit or has been tampered with or changed in any way N...