Gold Medal Macho Pop 2553 Series, Instruction Manual

Page 1: ... 2016 Gold Medal Products Co Part No 110057 Instruction Manual 10700 Medallion Drive Cincinnati Ohio 45241 4807 USA Macho Pop Model No 2553 Series and 2554 Series ...

Page 2: ...y and may cause a dangerous condition This appliance is not intended to be operated by means of an external timer or separate remote control system NEVER make alterations to this equipment Read the Installation Operating and Maintenance Instructions thoroughly before installing servicing or operating this equipment 014_020416 WARNING To avoid burns DO NOT touch the kettle or any heated surface DO ...

Page 3: ...e operation 012_010914 WARNING This machine is NOT to be operated by minors 007_010914 Note Improvements are always being made to Gold Medal s equipment This information may not be the latest available for your purposes It is critical that you call Gold Medal s Technical Service Department at 1 800 543 0862 for any questions about your machine operations replacement parts or any service questions ...

Page 4: ...write to Gold Medal Products Co 10700 Medallion Drive Cincinnati OH 45241 USA 1 800 543 0862 Model Description Model 2553 Series 2553 Front Counter Unit Oil Ready 2553S Front Counter Unit Oil Ready has Salt Sweet capability 2553BC Back Counter Unit Oil Ready 2553BCS Back Counter Unit Oil Ready has Salt Sweet capability 2553BCSMM Back Counter Unit Oil Ready has Salt Sweet capability and has a Monst...

Page 5: ...ght bulb do not over tighten into the lamp holder located inside the cabinet on the ceiling of the popper see image below Always be sure the unit is OFF and unplugged before installing or changing the bulb reference the Electrical Requirements section 4 Units with oil ready features reference the instruction manual for the oil dispense unit for connecting it to the popper Install Light Bulb prior ...

Page 6: ...pment be on a dedicated and protected circuit Failure to wire properly will void the warranty and may result in damage to the machine It is Gold Medal Products Co s recommendation that this machine be plugged directly into a wall outlet The use of extension cords is not recommended due to safety concerns and may cause sacrificed and or reduced performance Make sure cord is located to prevent a tri...

Page 7: ...ttle Heat Switch if you are finished popping corn Note This light is also used to indicate Auto Shut Off if enabled and Control Board error codes reference the Temperature Control Board section of this manual SALT SWEET SWITCH if equipped Two position covered rocker switch used to adjust the kettle temperature for Salt or Sweet popping mode OIL DISPENCE PUSH BUTTON SWITCH GREEN OIL LIGHT if equipp...

Page 8: ...tions available Lights Warmer Switch Kettle Motor Switch Kettle Heat Switch Light Audible Load Dump Signal Salt Sweet Switch if equipped A hole plug is used if a model does not have the Salt Sweet option Oil Dispense PB Switch Green Oil Dispense Indicator Light Oil System Master Switch Circuit Breaker Control Boxes for Back Counter Units Model 2553BCS with Oil and Salt Sweet option shown for image...

Page 9: ...il for the first popping cycle 1 Turn all switches ON set Salt Sweet Switch if equipped to Salt mode 2 When kettle is ready about 4 minutes the Load Dump Light and Audible Signal if enabled will turn ON 3 Lift kettle lid and load Mega Pop premeasured popcorn and oil pouch or pour in popcorn and Flavacol then add oil in premeasured amount close lid the Load Dump Light and Signal will turn OFF in ap...

Page 10: ... the Load Dump Light and Signal will turn OFF in approx 20 seconds 5 Add pre measured amount of Glaze Pop or Sugar when using sugar we recommend using Compound S to help keep kettle clean close lid 6 When corn has finished popping the Load Dump Light and Audible Signal will turn ON then gently dump the popcorn Note The signal To Dump was factory set based on Gold Medal popcorn and oil If after 3 c...

Page 11: ...r before attempting to clean DO NOT use ice or water to cool down a hot kettle Severe kettle damage will result 1 When cool wipe outside of kettle with a clean soft cloth DO NOT use oven cleaners or abrasive materials as they will damage the kettle 2 Every night mix Gold Medal s Heat n Kleen solution Item No 2095 2 tablespoons per gallon of water It is not necessary to use the entire gallon at onc...

Page 12: ...e only non ammonia cleaners such as Gold Medal Watchdog Glass Cleaner Item No 2588 Daily Sanitizing the Internal Parts Tubing Pump Etc For Models with an oil dispenser Gold Medal Products Co recommends pumping sanitizer through the system nightly to clean pumps and topping lines Filter Cleaning Instructions The popcorn machine is equipped with an efficient and durable filtration system The filter ...

Page 13: ...nabled the Auto Shut Off will automatically turn the kettle heat off after 15 minutes of idle time no popcorn popped The Dump Light on the control panel will blink OFF ON once per second if Audio Volume is on the unit will also beep to indicate the kettle has been automatically turned OFF To restart kettle heating cycle the Heat Switch OFF ON reference the Electronic Temperature Control section of...

Page 14: ...of extension cord in addition to being a fire hazard would also prevent the kettle from reaching the proper operating temperature Check with a qualified electrician D Inferior Corn D Inferior quality corn would result in longer popping cycles Use only top quality hybrid popcorn from reputable suppliers Even then if you let your corn pick up moisture or dry out your popping cycles will be slow Kett...

Page 15: ...ll also beep to indicate the kettle has been automatically turned OFF To restart kettle heating cycle the Heat Switch OFF ON reference the Electronic Temperature Control section of this manual B Temperature Control Board has detected an error condition B A loose kettle lead in connection can cause a thermocouple lead issue Units with a removable kettle make sure kettle lead is plugged in completel...

Page 16: ... kettle Step 8 Re install kettle in machine Step 4 Adjust clearance to thickness of a dime Kettle Cook Surface Steps to Adjust Set Collars on Agitator with a Fixed Stir Rod Set Collar w Set Screw above Crossbar Lower Set Collar Agitator Shaft Step 5 Adjust clearance to thickness of a dime Stir Rod welded to shaft Agitator shown for general image reference only lids not shown for clarity Step 1 Mak...

Page 17: ... installation adjustment alteration service or maintenance can cause property damage injury or death Any alterations to this equipment will void the warranty and may cause a dangerous condition This appliance is not intended to be operated by means of an external timer or separate remote control system NEVER make alterations to this equipment Read the Installation Operating and Maintenance Instruc...

Page 18: ...e are no mechanical thermostats in this kettle There are 7 factory parameters on the control see descriptions below If needed adjustments may be made to Kettle Dump Audio Volume and Auto Shut Off see Programing the Electronic Control on next page The remaining settings are factory set for the unit DO NOT adjust 1 Set Point Temperature This is factory set DO NOT adjust 2 Overshoot This circuit is t...

Page 19: ...left on 1 When the kettle heat switch is turned ON and the thermocouple reaches set point the Auto Shut Off 15 minute timer starts the 15 minute timer resets each time a batch of popcorn is popped 2 The Dump Light on the control panel will blink OFF ON once per second if Audio Volume is on the unit will also beep to indicate the kettle has been automatically turned OFF 3 To restart the kettle heat...

Page 20: ...cate the error code by alternating the message err and the error code 1 6 This sequence will repeat until the error condition is corrected and the Heat Switch is cycled OFF then back ON For example If an Open Probe code 2 is detected the Dump Light will flash 2 times and if enabled the sound will beep 2 times then pause with no light or sound for period of 3 seconds The LED Display will show the c...

Page 21: ...ring please include part number part name and quantity needed 4 Please include your model number serial number and date of manufacture located on the machine nameplate data plate with your order 5 Address all parts orders to Parts Department Gold Medal Products Co 10700 Medallion Drive Cincinnati Ohio 45241 4807 Or place orders by phone or online Phone 800 543 0862 513 769 7676 Fax 800 542 1496 51...

Page 22: ... Remove all rigid glass channels from around the glass to be replaced Set it aside as it must be reused 3 Carefully remove the rest of the broken glass 4 Apply decals if desired to the new glass panel 5 Slide rigid glass channels over the exposed sides and bottom of new glass panel 6 Fasten new glass panel in machine with the existing glass strips On some units the front and side glass slide under...

Page 23: ...0 1 2 3 Complete Agitator Assembly Model 55199E shown for reference Complete Agitator Assembly Includes Lids 6 4 5 See Complete Kettle Bottom Assembly section for kettle parts breakdown includes handle assembly Model 55199E shown for reference Oil ready Model 55166E has Oil Tube and Funnel attached to crossbar 17 15 12 13 11 14 16 ...

Page 24: ...ly section for itemized parts breakdown 55201 55201 5 KETTLE LEAD ASSEMBLY included in Kettle Bottom Assembly 55176 55176 6 LID AGITATOR ASSEMBLY Complete Assy 41181 41066 7 AGITATOR BEARING HUB 43434 43434 8 NEEDLE BEARING 47106 47106 9 SPUR GEAR KIT Includes 2 gears with set screws Always replace Agitator Spur Gear and Kettle Drive Motor Gear as a set 47059K 47059K 10 10 32 X 3 16 SET SCREW 4174...

Page 25: ...and 2554 Series Page 25 gmpopcorn com Complete Kettle Bottom Assembly Parts Breakdown Kettle Bottom Assembly View 1 2 3 19 20 18 13 12 16 17 15 14 8 9 10 11 7 6 5 4 Element View Kettle Shell Removed Dump Handle Assembly includes Knob ...

Page 26: ...ULAR HEAT ELEMENT 67014 7 8 32 TOP LOCK NUT 67943 8 KETTLE SHELL ASSEMBLY has Pivot Pins attached 41081 9 KETTLE LEAD ASSEMBLY 55176 10 8 32 x 3 8 SLT HWHW M S fastens the Name Plate and the Kettle to the Junction Box 42044 11 JUNCTION BOX 47393 12 DUMP HANDLE ASSEMBLY assembly includes Handle Knob 2 SQ HD Screws and Key 47102 13 DUMP HANDLE KNOB 47110 14 DUMP HANDLE 47707 15 3 1 8 X WOODRUFF KEY ...

Page 27: ...es 49060 8 32 X 1 2 SLT H W H fastens Dome center 49379 3 GLASS CHAN 27 13 16 for sides of glass 47697 4 GLASS CHAN 22 7 8 for top bottom of glass 47694 1 See Lighting Section for Dome Lighting Parts Breakdown See Cabinet Bottom View section for Cord and Rubber Feet parts breakdown 3 For Glass Panels see Replacing Glass section 4 2 Data Plate Model 2553S shown for image reference ...

Page 28: ...054 6 8 32 X 3 8 SLT HWH M S Frame Hinge Screws not included in Door Hardware Kits 42044 7 DOOR STOP 50185 8 PLASTIC DOOR 50179 9 UNIVERSAL ELEC LABEL 105007 10 LEXAN FRONT PANEL 50180 11 ACORN NUT 8 32 47702 12 OLD MAID PAN 40276 7 See Operator Controls section for Front Counter Control Panel and Back Counter Switch Box parts breakdown 5 8 9 10 12 Replacement LH and RH Door Hardware Kits see next...

Page 29: ...47055 1 8 32 X SCREWS PH PAN W SEMS 47124 47124 2 ACORN NUT 8 32 47702 47702 3 MALE HINGE SHORT LEFT 41349 4 FEMALE HINGE LONG LEFT 41352 5 FEMALE HINGE LONG RIGHT 41351 6 MALE HINGE SHORT RIGHT 41350 6 5 4 3 2 1 Left Hand Replacement Door Hardware Kit P N 47054 contains parts shown above Right Hand Replacement Door Hardware Kit P N 47055 contains parts shown above ...

Page 30: ...foil heater 41047 7 120V FOIL HEATER 20 WATT 2 required sticks onto bottom side of corn pan 40557 40557 8 STRAIN RELIEF SR7W 2 for Oil Pump Cord 67060 9 STRAIN RELIEF SR 9P 2 for 2553 Series Power Cord 47026 STRAIN RELIEF SR7W 2 for 2554 Series Power Cord 67060 10 WIRE HARNESS OIL PUMP 41499 11 POWER SUPPLY CORD 47603 87085 12 WARNING LABEL CORD 68720 68720 13 POWER CORD TAG 76135 76135 1 2 3 4 5 ...

Page 31: ...ch configurations vary by model Back Counter Units The switch box shown above is located on the ceiling of the cabinet interior switch configurations vary by model See below for additional switches on units with Oil and or Salt Sweet option Switch Box for Back Counter Units with Oil Pump Switch and Salt Sweet option Switch Box for Back Counter Units with Oil Pump Switch 6 7 11 10 Units without Sal...

Page 32: ...ITCH LIGHTED ROCKER GR 42798 42798 6 SWITCH ROCKER DPDT GOLD 55440 55440 7 ROCKER SWITCH COVER covers the Salt Sweet Switch if equipped 48786 48786 8 HOLE PLUG ROCKER SWITCH used when unit is NOT equipped with a Salt Sweet Switch 42743 42743 9 SWITCH OIL PUMP 41031 10 PILOT LIGHT 125V GREEN 48660 11 CIRCUIT BREAKER 15 AMP 47364 12 5 HOLE SWITCH BOX 17450 17450 13 ROCKER SWITCH LABEL 5 PN 48542 485...

Page 33: ...s breakdown 2 3 1 See Operator Controls section for a complete Controls Switch Box parts breakdown 4 5 6 7 8 10 11 12 13 9 Front Counter Model 2553S with Oil and Salt Sweet option shown for reference Back Counter Models have switch box controls located on ceiling of cabinet interior Controls switch boxes and oil ready items vary by model options ...

Page 34: ...69850 69850 3 FILTER SPRING CLIP 62666 62666 4 SET COLLAR ALUM OIL TUBE 47225 5 SET SCREW 10 24 X 3 16 47226 6 ALUM OIL LINE TUBING sold by the foot order 6 feet see Dome Interior section for oil line heater 41047 7 HANGER ARM FRONT 47262 47262 8 HANGER ARM REAR ASSY has dowel pin 47228 47228 9 LABEL UN PLUG KETTLE 49324 49324 10 SPUR GEAR 47060 47060 11 10 32 X 3 16 SET SCREW 41742 41742 12 KETTL...

Page 35: ...wn See Dome Sign and Lighting section for lighting parts breakdown 2 1 3 5 6 7 8 9 10 11 12 4 14 18 19 15 16 17 13 22 21 20 See Operator Controls section for a complete control switch indicator light parts breakdown Front Counter Model 2553S with Oil and Salt Sweet option shown for image reference ...

Page 36: ...0A DPST 120V 55219 55219 8 SWITCH LIGHTED ROCKER GR 42798 42798 9 TERMINAL BLOCK 8 TERMINAL 47208 47208 10 PILOT LIGHT AMBER 125V 55039 55039 11 CIRCUIT BREAKER 15 AMP 47364 12 BUSHING SNAP 875 IN 45396 45396 13 RECEPTACLE ASSY 55177 55177 14 OIL LINE SUPPORT BRACKET 41243 15 ALUM OIL LINE TUBING sold by the foot order 6 feet 41047 16 FOIL ELEMENT 8 WATT 120V 41640 17 KETTLE DRIVE MOTOR 120V 47038...

Page 37: ...P 875 IN 45396 2 SIGN STIFFENING CHANNEL 2 required 77929 3 SIGN LIGHTED DOME 28X28 41301 4 LED DOME LIGHT ASSY 67942 5 LED MOUNTING PLATE 55355A 6 LED STRIP COOL WHITE 55379 7 POWER SUPPLY 24VDC 20W 55394 8 6 32 X 1 2 PHIL PAN M S 42237 9 6 32 HEX NUT ZINC PLATED 38005 1 2 3 5 6 8 9 7 Complete Light Assembly includes Items 5 thru 7 4 ...

Page 38: ...Description Part No 1 MEASURE 6 OZ 49049 2 16OZ CORN MEASURE W HANDL 68050 3 STAMPED ALUM SCOOP 2071 4 MEASURE 20CC 47680 5 75W HALOGEN FLOOD SHORT 41979S 6 RECPT POWER SUPPLY for 2553 Series only 47211 7 RECEPTACLE COVER for 2553 Series only 47377 1 Used on Model Series 2553 ONLY 4 2 3 7 6 5 ...

Page 39: ...Macho Pop Model No 2553 Series and 2554 Series Page 39 gmpopcorn com WIRING DIAGRAM Front Counter Model Series 2553 ...

Page 40: ...Macho Pop Model No 2553 Series and 2554 Series Page 40 gmpopcorn com Front Counter Model Series 2554 ...

Page 41: ...Macho Pop Model No 2553 Series and 2554 Series Page 41 gmpopcorn com Back Counter Model Series 2553BC ...

Page 42: ...Macho Pop Model No 2553 Series and 2554 Series Page 42 gmpopcorn com Back Counter Model Series 2554BC ...

Page 43: ... PART INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF In no event shall Gold Medal Products Co be liable for special incidental or consequential damages No claim under this warranty will be honored if the equipment covered has been misused neglected damaged in transit or has been tampered with or changed in any way No...