Gold Medal Pop-A-Lot 2007, Instruction Manual

Page 1: ... 2016 Gold Medal Products Co Part No 11000 Instruction Manual 10700 Medallion Drive Cincinnati Ohio 45241 4807 USA Pop A Lot Model No 2007 2007BN 2007ST 2007EX 2007STX ...

Page 2: ...th Any alterations to this equipment will void the warranty and may cause a dangerous condition NEVER make alterations to this equipment Read the Installation Operating and Maintenance Instructions thoroughly before installing servicing or operating this equipment 014_051514 WARNING To avoid burns DO NOT touch the kettle or any heated surface DO NOT place or leave objects in contact with heated su...

Page 3: ...fore operation 012_010914 WARNING This machine is NOT to be operated by minors 007_010914 Note Improvements are always being made to Gold Medal s equipment This information may not be the latest available for your purposes It is critical that you call Gold Medal s Technical Service Department at 1 800 543 0862 for any questions about your machine operations replacement parts or any service questio...

Page 4: ...s of the operator s manual go to gmpopcorn com or write to Gold Medal Products Co 10700 Medallion Drive Cincinnati OH 45241 USA 1 800 543 0862 Setup Your popcorn machine was adjusted inspected and tested before it left the factory 1 Remove all packing before starting operation 2 The door knobs are shipped facing the inside of the machine Readjust the door knobs to face the outside of the machine 3...

Page 5: ... to wire properly will void the warranty and may result in damage to the machine It is Gold Medal Products Co s recommendation that this machine be plugged directly into a wall outlet The use of extension cords is not recommended due to safety concerns and may cause sacrificed and or reduced performance Make sure cord is located to prevent a trip hazard or unit upset Before You Plug In Machine 1 M...

Page 6: ...ol 1 Teaspoon For best results use 8oz mega pop premeasured pouches Item 2838 Popping Instructions 1 Turn both the kettle heat and kettle motor switches ON 2 Test pop three kernels of corn and one ounce of popping oil When the kernels pop the kettle is ready for use 3 Load both a full corn oil charge and Flavacol seasoning salt into the kettle Close the lids 4 When the corn has finished popping ge...

Page 7: ... NOT use ice or water to cool down a hot kettle Severe kettle damage will result 1 When cool wipe the outside of the kettle with a clean soft cloth DO NOT use oven cleaners or abrasive materials as they will damage the kettle 2 Every night mix Gold Medal s Heat n Kleen solution Item No 2095 2 tablespoons per gallon of water It is not necessary to use the entire gallon at once only use enough to fi...

Page 8: ... machine 5 Clean the glass panels with glass cleaner Gold Medal Watchdog Glass Cleaner Item No 2588 is recommended Ammonia cleaners will damage the plastic doors Use only non ammonia cleaners such as Gold Medal Watchdog Glass Cleaner Item No 2588 Weekly Filter Cleaning Instructions Your popcorn machine is equipped with an efficient and durable filtration system The filter should be cleaned every w...

Page 9: ... electrical supply lines or use of extension cord in addition to being a fire hazard would also prevent the kettle from reaching the proper operating temperature Check with a qualified electrician C Inferior Corn C Inferior quality corn would result in longer popping cycles Use only top quality hybrid popcorn from reputable suppliers Even then if you let your corn pick up moisture or dry out your ...

Page 10: ... Step 4 Once shaft is positioned correctly re tighten the set screw in the set collar above the crossbar to secure in place Step 5 Adjust clearance between the bottom of the crossbar and the lower set collar to 1 32 thickness of a dime then re tighten set screw to secure in place see image below Step 6 Adjust set collar for agitator weight to be between 3 16 to 1 4 above the agitator weight Once a...

Page 11: ...e equipment into the receptacle 008_051514 DANGER Improper installation adjustment alteration service or maintenance can cause property damage injury or death Any alterations to this equipment will void the warranty and may cause a dangerous condition NEVER make alterations to this equipment Read the Installation Operating and Maintenance Instructions thoroughly before installing servicing or oper...

Page 12: ...number part name and quantity needed 3 Please include your model number serial number and date of manufacture located on the machine nameplate with your order 4 Address all parts orders to Parts Department Gold Medal Products Co 10700 Medallion Drive Cincinnati Ohio 45241 4807 Or place orders by phone or online Phone 800 543 0862 513 769 7676 Fax 800 542 1496 513 769 8500 E mail info gmpopcorn com...

Page 13: ...mbly 47987N 47987EX Agitator Assembly 18 19 20 22 21 Complete Agitator Assembly Includes Lids Complete Kettle Assembly 1 2 3 See Kettle Bottom Assy 9 8 5 6 7 4 Complete Agitator Assembly Includes Lids 13 12 11 10 See Parts List note 14 15 16 17 582 20 Ov erall Image 582 20 Agi ta tor Assembly ...

Page 14: ...NDLE ASSEMBLY includes Items 11 15 listed below 47102 47102 9 DUMP HANDLE KNOB 47110 47110 10 DUMP HANDLE 47707 47707 11 5 16 18 X 3 8 SQ HD SCREW Holds Key 47662 47662 12 5 16 18 X 1 2 SQ HD SCREW 47725 47725 13 WOODRUFF KEY 3 1 8X1 2 41730 41730 14 AGITATOR BEARING HUB 43434 43434 15 NEEDLE BEARING 47106 47106 16 SPUR GEAR Kit Includes 2 gears with set screws Always replace Agitator Spur Gear an...

Page 15: ... KETTLE INTEGRAL HTR 12 14 58011 6 8 32 TOP LOCK NUT always replace if removed 67943 7 482 F THERMOSTAT includes two 6 32 screws 76708 8 THERMOSTAT SHUNT BAR 47193 9 550 F THERMOSTAT includes two 6 32 screws 77108 8 9 7 Element View Lock Nut View Top Lock Nut Fastens each thermostat and ground Install Lock Nut with triangle in UP position as shown ONE TIME USE ONLY REPLACE NUT if removed Thermosta...

Page 16: ...5 16 18 SERRATED LOCK NUT 49317 10 8 32 X 1 4 SLT HWH M S fastens ground 49060 11 450 F THERMOSTAT includes two 6 32 screws two thermostats required 76089 12 6 32 X 7 8 PHIL PAN M S fastens thermostats 79290 13 10 24 M S NUT ZINC 47053 Element View Overall k ettle bottom 5 82 20 EX Elementvi ew 4 79 87E X 2 3 Kettle Bottom Assembly 1 As of February 1 2016 the EXPORT Kettle Lead in Assembly Plug is...

Page 17: ...5 47055 5 DOOR does not include hardware 1 47600 47600 47600 47600 47600 6 MAGNETIC CATCH 1 47561 47561 47561 47561 47561 7 MAGNETIC CATCH MT BRACKET 47559 47559 47559 47559 47559 8 DROP PANEL 1 47337 47337 47337 47337 47337 9 GLIDE 4 47328 47328 47328 47328 47328 10 OLD MAID PAN 1 47336 47336 47336 47336 47336 11 POWER SUPPLY CORD 15 AMP 1 47602 47602 47602 POWER SUPPLY 24VDC 20W 1 55394 55394 12...

Page 18: ...055 1 DOOR KNOB 1 41013 41013 2 TEE BOLT 1 75267 75267 3 8 32 X SCREWS PH PAN W SEMS 5 47124 47124 4 ACORN NUT 8 32 5 47702 47702 5 MALE HINGE SHORT LEFT 2 41349 6 FEMALE HINGE LONG LEFT 2 41352 7 FEMALE HINGE LONG RIGHT 2 41351 8 MALE HINGE SHORT RIGHT 2 41350 6 5 1 2 3 4 8 7 Complete Hardware Kit Left Hand Door P N 47054 Complete Hardware Kit Right Hand Door P N 47055 ...

Page 19: ...STX Page 19 gmpopcorn com Cabinet Interior Hanger Assembly Parts Breakdown 14 12 1 2 3 10 5 6 7 8 9 11 13 4a 4b 4c 4d 4e LED Bulb Replacement Assembly shown below 4 LED Bulb Replacement Assembly if equipped General image shown for parts reference only ...

Page 20: ... 4b LED LIGHT ENGINE PLATE 55587 55587 4c 4 40 X 1 2 PHIL PAN MS SS 101298 101298 4d 4 40 HEX NYLON LOCKNUT SS 101299 101299 4e 800 LUMENS LED LIGHT 55590 55590 5 GEAR BLOCK ASSY 67194 67194 67194 67194 67194 6 SPUR GEAR 47060 47060 47060 47060 47060 7 SET SCREW 10 32 X 3 16 41742 41742 41742 41742 41742 8 HANGER ARM FRONT 47262 47262 47262 47262 47262 9 HANGER ARM REAR ASSY w dowel stop 47263 472...

Page 21: ...7EX 2007STX 1 CORN PAN ASSY 1 47598 47598 47598 47598EX 47598EX 2 STRAIN RELIEF SR 15 1 1 61099 61099 61099 61099 61099 3 MALE CORDSET 1 61020 61020 61020 61020 61020 4 FEMALE CORDSET 1 61021 61021 61021 61021 61021 5 STRAIN RELIEF SR 6P3 4 1 76026 76026 76026 76026 76026 6 CORNER COVER 1 41879 41879 41879 41879 41879 7 OLD MAID PAN 1 47336 47336 47336 47336 47336 5 7 1 6 2 3 4 ...

Page 22: ...al Breakdown Dome Interior Parts Breakdown 1 2 3 5 12 11 14 13 9 10 8 11 6 7 4 Control Box and Cover used on Molded Dome Models Only Dome Interior View Model 2007 shown for parts reference only For Models with LED Bulb Replacement Assembly see Cabinet Interior Hanger Assembly section ...

Page 23: ... 47507 47507 47507 EXHAUST BLOWER ELBOW LONG 1 47506 47506 5 KETTLE DRIVE MOTOR 1 47038 47038 47038 47067 47067 6 DOME SPACER 2 54014 41526 41526 54014 41526 7 5 16 18 X 1 2 PH TR M S Screws 4 46638 46638 46638 46638 46638 8 5 HOLE SWITCH BOX 1 17450 17450 17450 17450 17450 9 TERMINAL BLOCK 8 TERMINAL 1 47208 47208 47208 47208 47208 10 KETTLE RECPT 15A TWIST LOCK 1 49330 49330 49330 49330 49330 11...

Page 24: ...E 1 77001 2 LED DOME LIGHT ASSEMBLY includes itemized parts listed below 1 77040 3 LED MOUNTING WHITE DOME 1 55475 4 1 4 20 X 1 2 HEX HD BOLT 3 14821 5 FENDER WASHER 3 82101 6 1 4 20 SERRATED LOCK NUT 3 46311 7 6 1W LED STRIP 1 55379 8 6 32 X 3 8 PH PAN HD M S 3 38087 9 6 32 M S NUT 18 8 3 14221 10 SNAP BUSHING 500 IN 1 47236 11 POWER SUPPLY 24VDC 20W 1 55394 7 3 4 5 6 10 8 9 2 1 11 ...

Page 25: ... Sign Model 2007BN Item Part Description Qty Part No DOME ASSY W LED SIGN includes itemized parts listed below 1 45006 1 LED POPCORN SIGN 1 69708 2 POWER SUPPLY 12VDC 1 55231 3 MOLDED PLUG 1 47726 4 MAIN WRAPPER 1 41794 5 FRONT WRAPPER 1 41795 6 BOTTOM NEON SIGN BRACKET 2 67488 7 8 32 X 3 8 SLT HWH M S 2 42044 1 2 6 1 5 4 3 7 ...

Page 26: ...SSY includes itemized parts listed below 1 41811 1 MAIN WRAPPER 1 41794 2 FRONT WRAPPER ASSY 1 41797 3 SUPPORT ANGLE 1 41316 4 8 32 x 5 16 SLOTTED HEX 5 49594 5 POPCORN SIGN 1 41301 6 6 1W LED STRIP 2 55379 7 6 32 X 3 8 PH PAN HD M S 6 38087 8 6 32 M S NUT 18 8 6 14221 9 SNAP BUSHING 500 IN 2 47236 10 POWER SUPPLY 24VDC 20W 1 55394 11 MOLDED PLUG 1 47726 1 5 3 4 10 11 6 7 8 9 2 View behind Popcorn...

Page 27: ...2007 2007BN 2007ST 2007EX 2007STX Page 27 gmpopcorn com Accessories Item Part Description Qty Part No 1 MEASURE ONE CUP 1 47147 2 STAMPED ALUMINUM SCOOP 1 2071 3 MEASURE 6 5CC 1 47678 4 OIL MEASURE 1 3 CUP 1 47150 2 4 1 3 ...

Page 28: ...Pop A Lot Model No 2007 2007BN 2007ST 2007EX 2007STX Page 28 gmpopcorn com WIRING DIAGRAM Model No 2007 2007ST ...

Page 29: ...Pop A Lot Model No 2007 2007BN 2007ST 2007EX 2007STX Page 29 gmpopcorn com Model No 2007BN ...

Page 30: ...Pop A Lot Model No 2007 2007BN 2007ST 2007EX 2007STX Page 30 gmpopcorn com Model No 2007EX 2007STX ...

Page 31: ...OUR PART INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF In no event shall Gold Medal Products Co be liable for special incidental or consequential damages No claim under this warranty will be honored if the equipment covered has been misused neglected damaged in transit or has been tampered with or changed in any way...