Gold Medal Spartan 2671, Instruction Manual

Page 1: ...Part No 63461 Instruction Manual 10700 Medallion Drive Cincinnati Ohio 45241 4807 USA Spartan Model No 2671 ...

Page 2: ...use a dangerous condition This appliance is not intended to be operated by means of an external timer or separate remote control system NEVER make alterations to this equipment Read the Installation Operating and Maintenance Instructions thoroughly before installing servicing or operating this equipment 014_020416 WARNING To avoid burns DO NOT touch the kettle or any heated surface DO NOT place or...

Page 3: ... with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Note Improvements are always being made to Gold Medal s equipment This information may not be the latest available for your purposes It is critical that you call Gold Medal s Technic...

Page 4: ...l electrical components in this machine are 120 V motors heat elements lights etc and therefore require Hot to Neutral connection NOT Hot to Hot A 50 AMP wall receptacle NEMA 14 50 is supplied with the machine The receptacle will accept the attachment plug on the machine and must be used Reference the Receptacle Installation instructions for wiring the NEMA 14 50 Receptacle EXPORT UNITS 230 V 7177...

Page 5: ...240 V potential instead of the needed 120 V resulting in excessive temperatures in the heat elements i e kettle and possible fire and or damage to electrical components Receptacle Wiring Diagram for Export Units A certified electrician must supply and install the required wall receptacle for this unit follow the IMPORTANT instructions shown This unit is designed to operate on single phase 16 AMP 4...

Page 6: ...e outlet and correct if necessary 4 DO NOT use a grounded to un grounded receptacle adapter where applicable 5 Install unit in a level position CAUTION If the supply cord is damaged it must be replaced by Gold Medal Products Co its service agent or similarly qualified persons in order to avoid a hazard 039_080614 Oil Dispense Installation To connect and calibrate the oil dispense system to this po...

Page 7: ...equipped Note Coconut oil will congeal at temperatures below approximately 76 F 24 C For machines used daily leave the Oil System Master Switch on at all times and keep the cabinet doors closed to prevent the oil from becoming solid If the machine has not been used for several days turn the Oil System Master Switch ON the night before it is expected to be used Bucket Pump Model Oil System Master S...

Page 8: ... 32oz and the green are for the 52oz Reference Instruction Manual for the oil dispense unit Item Part No Part Description 1 55440 DPDT ROCKER SWITCH 2 48786 SWITCH COVER 3 42798 LIGHTED ROCKER 4 39410 ROCKER SWITCH not shown FLEXI POP ONLY 48660 DOMESTIC GREEN PILOT LIGHT 125V 48660EX EXPORT GREEN PILOT LIGHT 230V 6 41031 SWITCH OIL PUMP 7 63429 CONTROL BOX COVER 55039 DOMESTIC AMBER PILOT LIGHT 1...

Page 9: ...opping cycle 1 Turn all switches ON set Flexi Pop Switch if equipped to desired batch size set Salt Sweet Switch if equipped to Salt mode 2 When kettle is ready about 5 8 minutes the Load Dump Light and Audible Signal if enabled will turn ON 3 Lift kettle lid and pour in pre measured amount of corn and Flavacol see chart for amounts close lid 4 Press the Red Oil Dispense PB Switch to add oil the L...

Page 10: ...x 20 seconds 5 Add pre measured amount of Glaze Pop or Sugar when using sugar we recommend using Compound S to help keep kettle clean close lid 6 When corn has finished popping the Load Dump Light and Audible Signal will turn ON then gently dump the popcorn Note The signal To Dump was factory set based on Gold Medal popcorn and oil If after 3 consecutive batches the signal occurs before or after p...

Page 11: ...eaning CAUTION A hot kettle will cause burns if you touch it with your hand Allow kettle to cool at least 1 hour before attempting to clean DO NOT use ice or water to cool down a hot kettle Severe kettle damage will result 1 When cool wipe outside of kettle with a clean soft cloth DO NOT use oven cleaners or abrasive materials as they will damage the kettle 2 Every night mix Gold Medal s Heat n Kl...

Page 12: ...ns 1 Turn machine OFF unplug unit and allow it to cool before attempting to clean 2 Clean all pans accessories in order to sanitize them before each use 3 Clean under corn pan to remove all popcorn bits and seeds 4 Take a clean SLIGHTLY damp cloth and wipe excess grease from glass and cabinet 5 Wipe stainless steel parts with a clean cloth and cleaner designed for stainless steel such as Gold Meda...

Page 13: ...g Step 2 Weekly Filter Cleaning Loosen the 2 screws on the filter cover plate on the ceiling inside the popper Remove the cover the Bag Filter and the 2 Mesh Filters Step 3 Clean the bag filter and mesh filters in warm soapy water then rinse Let dry overnight then reinstall CAUTION It is important to keep the filters clean to let the exhaust system do its job Oil Mist Bag Filter 2 Metal Mesh Filte...

Page 14: ...g warm soapy water or replace if needed Rinse thoroughly and allow to dry before reinstalling Clean the Crisper Blower Compartment The blower compartment MUST be inspected cleaned every 3 4 months by Qualified Service Personnel to maintain proper operation 1 Turn machine OFF unplug unit and allow it to cool before attempting to clean 2 Lift off the corn pan to view the blower assembly 3 Remove the...

Page 15: ...r may be tripped Note If there is not a separate Kettle Heat Switch on units with the Flexi Pop option the Kettle Heat Switch will NOT have an indicator light In this case the small green light on the Kettle Stir Motor Switch is used to indicate that the Kettle Circuit Breaker is tripped Have a qualified service person check if the breaker has tripped breaker is located under the dome The Kettle C...

Page 16: ...utable suppliers Even then if you let your corn pick up moisture or dry out your popping cycles will be slow Kettle Agitator Shaft not Rotating A Mini Circuit Breaker s on popper tripped if equipped A Check the Mini Circuit Breaker s if reset then trips again the unit must be inspected repaired by qualified service personnel B Kettle Motor Switch B If the kettle agitator shaft is not rotating DO N...

Page 17: ... Blower is working but air not circulating properly A Filters A Clean or replace blower filters as needed reference Cleaning and Care section B Popcorn chaff build up B Have Qualified Service Personnel clean any popcorn chaff build up from the blower compartment reference Cleaning and Care section ...

Page 18: ... adjustment alteration service or maintenance can cause property damage injury or death Any alterations to this equipment will void the warranty and may cause a dangerous condition This appliance is not intended to be operated by means of an external timer or separate remote control system NEVER make alterations to this equipment Read the Installation Operating and Maintenance Instructions thoroug...

Page 19: ...ust 2 Signal to Dump If you want the signal to dump to be a little sooner or later you can adjust the Kettle Dump potentiometer see image below Turn clockwise CW to signal sooner counterclockwise CCW to signal later 3 The patented Overshoot circuit is tuned for the kettle DO NOT adjust this potentiometer 4 The Audible Signal to Dump has three options full volume half volume no sound yellow light o...

Page 20: ...ust 2 Signal to Dump If you want the signal to dump to be a little sooner or later you can adjust the Kettle Dump potentiometer see image below Turn clockwise CW to signal sooner counterclockwise CCW to signal later 3 The patented Overshoot circuit is tuned for the kettle DO NOT adjust this potentiometer 4 The Audible Signal to Dump has three options full volume half volume no sound yellow light o...

Page 21: ... 800 543 0862 513 769 7676 Fax 800 542 1496 513 769 8500 E mail info gmpopcorn com Web Page gmpopcorn com Replacing Broken Glass If you accidentally break a panel of glass it can be replaced very easily without disassembling the popper Gold Medal Products does not ship glass Obtain from local glass shop and always purchase double strength type glass 1 Remove all loose pieces of glass 2 Remove all ...

Page 22: ... 2 3 41352 ALL FEMALE HINGE LONG LEFT 2 4 41350 ALL MALE HINGE SHORT RIGHT 2 5 41351 ALL FEMALE HINGE LONG RIGHT 2 6 41013 ALL DOOR KNOB 2 7 50013 ALL MAGNET 2 8 63755 ALL DOOR 2 9 63554 ALL DROP PANEL 1 10 49666 ALL DOOR STOP 1 11 63426 ALL CONTROL BOX WELDMENT 1 12 48907 ALL HANGER ARM 1 13 48908 ALL HANGER ARM WITH CLEAN IN PLACE 1 1 4 5 2 3 7 10 6 8 9 11 13 12 ...

Page 23: ...Shown 1 63455 Japan RH Old Maid Screen Not Shown 1 41979S Domestic 75W Halogen Flood 41979EX Export 75W 240V Halogen Flood 3 41934 All Cover Assy 1 4 41380 All Spur Gear 1 5 41432 All Gear Block Assy 1 6 49584 All Light Cover 1 63808 Deep Well Old Maid Pan 40276 Non Deep Well Old Maid Pan 8 41730 All Woodruff Key 1 9 41742 All Set Screw 1 1 2 2 7 1 Cabinet Breakdown 1 1 3 4 8 9 5 6 2 7 ...

Page 24: ... Housing 1 61123 Domestic 120V Blower 1 61124 Export 230V Blower 1 61128 Domestic 120V 800W Heat Element 1 61135 Export 230V 800W Heat Element 1 5 55496 ALL 260 F Thermostat 1 6 55500 ALL Thermostat Mounting Bracket 1 7 61133 ALL Heater Clamp 2 8 61134 ALL Heater Mount 2 9 63633 ALL Filter 1 10 63634 ALL Filter Retainer 1 11 55272 ALL Terminal Block 1 1 2 3 4 Cabinet Breakdown 11 7 8 5 6 4 3 2 1 1...

Page 25: ...ower Supply 1 9 39656 LED LED MountingPlate 1 10 55379 LED 1W LED Strip 2 ITEM PART NO MODEL S PART NAME QTY 41022 Domestic 120V 60Hz LightBallast 1 48777 Export Universal Ballast 1 12 16264 ALL 20W FluorescentBulb 1 13 55356 ALL Popcorn Sign NotShown 1 14 41020 ALL LightTubeHolder 1 15 41021 Domestic LightTubeHolderStarter 1 16 12502 ALL TubeLock 2 17 41023 Domestic LightStarter 1 11 POPCORN SIGN...

Page 26: ...mpopcorn com BASE BREAKDOWN Non Deep Well Base Deep Well Base NOTE Old Maid Pan is located above the doors on the non deep well versions of this unit not inside as shown in figure above 1 2 3 4 5 6 8 7 9 10 11 12 13 14 16 19 20 15 21 ...

Page 27: ...e Hinge Short Left 2 10 41355 ALL Female Hinge Left 2 11 41350 ALL Male Hinge Short Right 2 12 41354 ALL Female Hinge Right 2 13 63716 Deep Well Deep Well Weldment 1 14 63773 ALL Drawer Slide Pair 1 15 41499 ALL Oil Pump Wire Harness 1 16050 Domestic Lead In Cord Assy 1 82943 Export Export Lead In Cord 1 48646 Japan 1 5KVA Boost Transformer 1 18 82587EX Japan 1 5KVATransformer Cover 1 19 37513 ALL...

Page 28: ...ete Agitator Assembly Includes Lids To install Nut Retainer Slightly bend tabs down Once bolts are tightened into block fully bend each tab against flat side of head Complete Agitator Assembly Spacer increases height of shaft when bearing does not rest at least 3 16 into gear block 11 12 10 13 9 Kettle Assembly 2727HT Shown 18 20 21 19 16 14 15 22 17 23 ...

Page 29: ...fore installing 106038 106038 9 BEARING CAM FOLLOWER 61225 61225 10 SPACER used to increase shaft height when Cam Follower Bearing does not rest at least 3 16 into Gear Block 106035 106035 11 SPUR GEAR 41380 41380 12 SET SCREW 10 32 X 3 16 41742 41742 13 WOODRUFF KEY 3 1 8 X 1 2 41730 41730 14 SHAFT COLLAR 5 8 IN 68761 68761 15 SET SCREW 5 16 18 X 3 8 74127 74127 16 OIL TUBE W FUNNEL 47689 47689 1...

Page 30: ... 30 gmpopcorn com 52 oz Kettle Bottom Assembly 2727HT 2727HTX 3 4 6 7 5 9 10 8 1 2 Kettle Shell Bottom View Junction Box Interior View 18 16 14 15 13 12 11 17 See Parts List for note On Pass Thru Models 13 Element View Interior ...

Page 31: ...57 48957 5 NUT RETAINER 50190 50190 6 HEX NUT 1 4 20 74133 74133 7 ELEMENT CLAMP 48 52 66OZ 68780 68780 8 HEAT ELEMENT 2700W 46491 46498 9 TUBULAR ELEMENT 1800W 48650 48650EX 10 TUBULAR ELEMENT 1050W 48651 48651EX 11 KETTLE SHELL WELD 48959 48959 12 8 32 X 1 2 SLOTTED H W H Screw 49379 49379 13 JUNCTION BOX ASSEMBLY 55311 55311 14 JUNCTION BOX GASKET between Junction Box and Cover 40965 40965 15 J...

Page 32: ...Spartan Model No 2671 Page 32 gmpopcorn com Top Motor Plate 1 2 3 4 18 5 6 7 8 9 10 11 12 13 14 15 16 17 ...

Page 33: ...FOIL ELEMENT 9 41047 ALL OIL LINE TUBING 5 10 62252 ALL DIN RAIL 1 55223 DOMESTIC 26A CIRCUIT BREAKER 55224 EXPORT 10A CIRCUIT BREAKER 47364 DOMESTIC 15A CIRCUIT BREAKER 48659 EXPORT 10A CIRCUIT BREAKER 55219 DOMESTIC 30A DPST CONTROL RELAY 55562 EXPORT IEC CONTACTOR 4 POLE 30A 55219 FLEXI POP RELAY 30A DPST 120V 3 14 62666 ALL FILTER SPRING CLIPS 3 15 41918 ALL BLOWER BOX WELDMENT 1 16 89087 ALL ...

Page 34: ...Spartan Model No 2671 Page 34 gmpopcorn com WIRING DIAGRAM For wiring information please reference the Wiring Diagram shipped with the popper ...

Page 35: ...mping the kettle This potentiometer will subtract up 10 of the set point jumper value to fine tune the alarm point If the kettle heat switch is turned on and the beeper is sounding one of the following actions should be taken 1 Load the corn and oil or 2 Dump the popped corn from the kettle or 3 Turn off the kettle heat switch if you are finished popping corn The High Limit Control is fixed at 550...

Page 36: ...A change of 1 CW on the potentiometer will subtract about 3 seconds from the alarm set point 2 To sound the beeper later turn the Kettle Dump pot counterclockwise CCW A change of 1 CCW on the Dump potentiometer will add about 3 seconds to the alarm set point Adjustment of beeper Sound Level If you would like to lower the beeper volume remove jumper J3 shown in figure 1 To stop the beeper remove ju...

Page 37: ... wiring Look at the terminal blocks for a loose connection Check the kettle wiring for a loose or broken thermocouple wire c If the Probe LED is not on the thermocouple connections are OK If the Limit LED and Alarm LED s are on and the beeper is on check the Set Point Jumpers Most likely the jumper has come off If the Jumper is in place temporarily move it to a different temperature setting to see...

Page 38: ...es a patented first time overshoot circuit On power up if the kettle is below the first time overshoot temperature it is normal for the heat light to go off and the kettle to stop heating before the set dump temperature The kettle will continue to heat as soon as the kettle temperature drops below the first time overshoot temperature 4 The Limit Heat and Alarm LED s indicate the state of the outpu...

Page 39: ...e Control Thermocouple Input is Yellow Wire TC A is the Limit Thermocouple Input is Yellow Wire Beeper Off On Jumper Remove for no sound Beeper Volume Jumper Remove for lower sound Set Point Jumper See Table 1 for Location Salt Sweet Option there are two jumpers with wires The common wire white is connected to a bottom jumper pin First Time Overshoot Pot Factory Set Do Not Adjust Kettle Dump Pot M...

Page 40: ...ING THE IMPLIED WARRANTY OF MERCHANTABILITY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF In no event shall Gold Medal Products Co be liable for special incidental or consequential damages No claim under this warranty will be honored if the equipment covered has been misused neglected damaged in transit or has been tampered with or changed in any way No claim under...