GoldCruise GC90Ci, Installation Manual

Page 1: ...From Software version 1 8 5 CAN bus Cruisecontrol GC90Ci Installation manual ...

Page 2: ... user manual supplied separately with the command module in the vehicle for the end user after completing the installation In the text boxes the following safety instructions are printed i Tip This symbol is used to make suggestions or advises in order to make certain tasks easier to perform Note This symbol is used for an installation advise Failing to comply with this advice may cause damage to ...

Page 3: ...connections 8 4 Set up 10 4 1 Introduction set up 10 4 2 Release procedure 11 4 3 The CG90Ci accelerator pedal set up 12 4 4 The CG90Ci vehicle speed signal set up 13 4 5 Testdrive 14 4 6 Increase response time 15 4 7 Reduce response time 16 4 8 Increase sensitivity 17 4 9 Reduce sensitivity 18 5 Diagnostics and trouble shoot 19 5 1 Diagnostics 1 CM brake signal clutch signal 19 5 2 Diagnostics 2 ...

Page 4: ...fic T harness order separately specific installation manual T harness supplied separately or by download depending on delivery option Depending on the modular supplies or the vehicle more or less components are applicable Contact your supplier for more information 1 3 Operation The GC90Ci GoldCruise consists of a compact EM that s connected between the electronic accelerator pedal and the engine c...

Page 5: ...pose as described in this installation manual The installer of the GC90Ci should have technical knowledge of modern cars and be experienced in working on them Incorrect and or ignorant installation connection adjustments and or diagnostics can lead to vehicle and or GC90Ci malfunctions and indirectly affect road safety Never alter or manipulate a GC90Ci Alterations or technical manipulations made ...

Page 6: ...atile data is possible audio board computer clock etc Always use a multimeter when measuring on the vehicle Cut wires to size keep them as short as possible CAN wires are twisted to assure a reliable operation Make sure that the twisting remains the same when the CAN wires are shortened or extended As the GC90Ci is supplied model specific it is not necessary to learn the accelerator pedal and spee...

Page 7: ... a position where heat vibration and moisture are minimized such as underneath the dashboard never in the engine compartment The installation kit contains tie wraps double sided tape and screws that can be used to install the EM Always install the EM in a position where heat vibration and moisture are minimized such as underneath the dashboard ...

Page 8: ...CAN bus Cruisecontrol GC90Ci installation manual 7 3 2 Wiring Diagram OBD connector ...

Page 9: ...pedal 3 4 Wiring harness connections Always use a multimeter when measuring on the vehicle Cut wires to size keep them as short as possible CAN wires are twisted to assure a reliable operation Make sure that the twisting remains the same when the CAN wires are shortened or extended As the GC90Ci is supplied model specific Connect the wiring harness as instructed in the supplied specific installati...

Page 10: ...for the brake is stable As the GC90Ci is supplied model specific it is not necessary to learn the accelerator pedal and speed signal The GC90Ci will operate directly after installation unless indicated otherwise when the unit was programmed i Re connect the negative battery terminal and remember to set the lost volatile data audio board computer clock etc ...

Page 11: ... it is possible to learn the accelerator pedal and speed signal manually refer to 4 2 The CG90Ci accelerator pedal set up refer to 4 3 The GC90Ci vehicle speed signal set up Check during the test drive 4 4 the response time and sensitivity of the cruise control Only adjust the response time if the Cruisecontrol engages too slowly or too aggressively refer to 4 5 Increase response time refer to 4 6...

Page 12: ...ately after step 4 there are 3 long beeps audible perform then the following action Beep audible Press the brake Beep stops Release the brake do this with all 3 beeps 4 Press the brake pedal 4 times and release 4 beeps Immediately after step 4 the beeps starts 3 long beeps 5 Beep Press the brake CM LED orange 6 Beep stops Release the brake CM LED green The Cruisecontrol is released 4 beeps The Cru...

Page 13: ...ext 2 steps 4 Operate 4 times 4 beeps 5 Operate once 1 beep 6 Release the brake pedal 1 beep 7 Operate once 1 beep 8 Gently press the accelerator to full throttle 9 Operate once beeps pulsating low 10 release the accelerator pedal 11 Press and hold the brake pedal and operate 4 times beeps stop 1 long beep 12 Release the brake pedal i Some accelerator pedals do not have consistent signal values ne...

Page 14: ...rt the engine 3 Switch the Cruisecontrol ON 2 low beeps 4 Press and hold the brake pedal during the next 2 steps 5 Operate 4 times 4 beeps 6 Operate twice 2 beeps 7 Release the brake pedal 2 beeps 8 Drive at least 72 km h 45 mph and operate once Cruisecontrol engages 1 beep 9 Press the brake pedal once 2 beeps Cruisecontrol releases 10 Stop in a safe place 11 Press and hold the brake pedal and ope...

Page 15: ...ile cruising Vehicle accelerates 10 km h 6 mph 8 Operate long while cruising Vehicle decelerates 10 km h 6 mph 9 Operate 5x brief while cruising Vehicle accelerates 5 km h 3 mph 10 Operate 5x brief while cruising Vehicle decelerates 5 km h 3 mph Only adjust the response time if the Cruisecontrol engages too slowly or too aggressively refer to 4 4 Increase response time refer to 4 5 Reduce response...

Page 16: ... 4 beeps 6 Operate 3 times 3 beeps 7 Release the brake pedal 3 beeps 8 Drive at least 40 km h 25 mph and operate once Cruisecontrol engages 9 Operate until beeps are audible Number of high beeps 10 Press the brake pedal once 3 beeps Cruisecontrol releases 11 Drive at least 40 km h 25 mph and operate once Cruisecontrol engages determine the result If necessary repeat from step 9 12 Stop in a safe p...

Page 17: ...4 beeps 6 Operate 3 times 3 beeps 7 Release the brake pedal 3 beeps 8 Drive at least 40 km h 25 mph and operate once Cruisecontrol engages 9 Operate until beeps are audible Number of low beeps 10 Press the brake pedal once 3 beeps Cruisecontrol releases 11 Drive at least 40 km h 25 mph and operate once Cruisecontrol engages determine the result If necessary repeat from step 9 12 Stop in a safe pla...

Page 18: ... beeps 6 Operate 4 times 4 beeps 7 Release the brake pedal 4 beeps 8 Drive at least 40 km h 25 mph and operate once Cruisecontrol engages 9 Operate until beeps are audible Number of high beeps 10 Press the brake pedal once 4 beeps Cruisecontrol releases 11 Drive at least 40 km h 25 mph and operate once Cruisecontrol engages Determine the result If necessary repeat from step 9 12 Stop in a safe pla...

Page 19: ... beeps 6 Operate 4 times 4 beeps 7 Release the brake pedal 4 beeps 8 Drive at least 40 km h 25 mph and operate once Cruisecontrol engages 9 Operate until beeps are audible Number of low beeps 10 Press the brake pedal once 4 beeps Cruisecontrol releases 11 Drive at least 40 km h 25 mph and operate once Cruisecontrol engages Determine the result If necessary repeat from step 9 12 Stop in a safe plac...

Page 20: ...he brake pedal briefly 1 beep and CM LED turns green Does not operate refer to 5 5 trouble shoot 3 8 Operate 1 beep and CM LED turns orange Does not operate refer to 5 3 trouble shoot 1 9 press the clutch pedal only if a clutch protection is installed does not operate Refer to 3 4 Wiring harness connections or operate II does not operate refer to 5 4 trouble shoot 2 or press the brake pedal briefl...

Page 21: ...fly The engine speed should now remain at a constant level Beeps pulsating and CM LED turns orange Does not operate perform the accelerator pedal set up Refer to 4 3 Accelerator pedal set up 8 operate and hold until the engine speed reduces Beeps pulsating Does not operate refer to 5 4 Trouble shoot 2 9 Press the brake pedal briefly CM LED turns green engine speed drops idle Does not operate refer...

Page 22: ...the wires of the CM are inserted in the correct location of the 8 pin connector colour to colour and locked properly 2 check that the CM is switched ON CM LED is green 3 Check the power supply and ground connections 4 Press the brake pedal Does not operate refer to 5 5 Trouble shoot 3 low beep and EM LED turns orange 5 5 Trouble shoot 3 Step Action 1 check that the twisted pair blue and blue white...

Page 23: ...on engaging and does not accelerate much 1 The GC90Ci is not properly learned to the accelerator pedal Re perform the accelerator pedal set up Refer to 4 3 Accelerator pedal set up 2 The sensitivity is set too low Increase the sensitivity settings Refer to 4 7 Increase sensitivity 3 The vehicle goes into limp mode and or the engine fault light is ON One of the connectors of the T harness was disco...

Page 24: ...ational BV S E O Copying or distributing contents of this installation manual is only permitted with written authorisation by John Gold International BV Sales T 31 0 36 5300 886 F 31 0 36 5300 884 info johngold nl Technical Support T 31 0 36 5300 881 F 31 0 36 5300 898 support johngold nl Version 1 01 This installation manual was printed on 100 recycled paper ...