background image

S

AFETY

 

P

RECAUTIONS

 

 

Do

 

not

 

operate

 

your

 

stove

 

if

 

you

 

smell

 

smoke

 

coming

 

from

 

it.

  

Turn

 

it

 

off,

 

monitor

 

it,

 

and

 

call

 

your

 

dealer.

 

Never

 

try

 

to

 

repair

 

or

 

replace

 

any

 

part

 

of

 

the

 

stove

 

unless

 

instructions

 

are

 

provided.

 

A

 

trained

 

technician

 

should

 

do

 

all

 

other

 

work.

 

 

Never

 

use

 

gasoline,

 

gasoline

type

 

lantern

 

fuel,

 

kerosene,

 

charcoal

 

lighter

 

fluid,

 

or

 

similar

 

liquids

 

to

 

start

 

or

 

“freshen

 

up”

 

a

 

fire

 

in

 

this

 

stove.

 

Keep

 

all

 

such

 

liquids

 

well

 

away

 

from

 

the

 

stove

 

while

 

in

 

use.

 

 

Do

 

not

 

throw

 

this

 

manual

 

away.

 

This

 

manual

 

has

 

important

 

operating

 

and

 

maintenance

 

instructions

 

that

 

you

 

will

 

need

 

at

 

a

 

later

 

time.

 

Always

 

follow

 

the

 

instructions

 

in

 

this

 

manual.

  

Read

 

the

 

manual

 

thoroughly.

 

 

Never

 

block

 

free

 

airflow

 

through

 

the

 

open

 

vents

 

of

 

the

 

stove.

 

Do

 

not

 

place

 

clothing

 

or

 

other

 

flammable

 

items

 

on

 

or

 

near

 

the

 

stove.

 

 

Keep

 

foreign

 

objects

 

out

 

of

 

the

 

hopper.

  

Be

 

sure

 

that

 

when

 

you

 

add

 

fuel

 

to

 

the

 

hopper,

 

the

 

pellets

 

or

 

corn

 

that

 

you

 

are

 

using

 

is

 

free

 

of

 

foreign

 

material.

 

The

 

viewing

 

door

 

must

 

be

 

closed

 

and

 

latched

 

during

 

normal

 

operation.

 

 

The

 

stove

 

will

 

not

 

operate

 

during

 

a

 

power

 

outage.

 

If

 

an

 

outage

 

does

 

occur,

 

keep

 

the

 

stove

 

door

 

closed,

 

and

 

open

 

a

 

window

 

if

 

any

 

smoke

 

spills

 

into

 

the

 

room.

  

Adequate

 

vertical

 

vent

 

pipe

 

on

 

the

 

exhaust

 

will

 

prevent

 

smoke

 

from

 

entering

 

the

 

home.

 

 

Do

 

not

 

operate

 

the

 

stove

 

if

 

the

 

flame

 

becomes

 

dark

 

and

 

sooty

 

or

 

if

 

the

 

burn

 

pot

 

overfills

 

with

 

fuel.

 

Turn

 

the

 

stove

 

off,

 

inspect

 

it,

 

and

 

call

 

your

 

dealer

 

or

 

a

 

qualified,

 

trained

 

technician.

 

 

Disconnect

 

the

 

power

 

cord

 

before

 

performing

 

any

 

maintenance

 

or

 

repairs

 

on

 

the

 

stove.

  

NOTE:

 

Turning

 

the

 

stove

 

“off”

 

does

 

not

 

disconnect

 

all

 

power

 

from

 

the

 

stove.

 

 

CAUTION:

 

Hot

 

while

 

in

 

operation.

 

Keep

 

children,

 

clothing,

 

and

 

furniture

 

away.

 

Contact

 

may

 

cause

 

skin

 

burns.

 

Educate

 

all

 

children

 

of

 

the

 

danger

 

of

 

a

 

high

 

temperature

 

stove.

 

Young

 

children

 

should

 

be

 

supervised

 

when

 

they

 

are

 

in

 

the

 

same

 

room

 

as

 

the

 

stove.

 

 

DO

 

NOT

 

open

 

the

 

viewing

 

door

 

during

 

the

 

start

 

up

 

period.

 

 

If

 

the

 

stove

 

is

 

installed

 

in

 

a

 

room

 

without

 

air

 

conditioning,

 

or

 

in

 

an

 

area

 

where

 

direct

 

sunlight

 

can

 

shine

 

on

 

the

 

unit,

 

it

 

is

 

possible

 

this

 

can

 

cause

 

the

 

temperature

 

of

 

the

 

stove

 

to

 

rise

 

to

 

operational

 

levels;

 

one

 

of

 

the

 

sensors

 

could

 

then

 

make

 

the

 

stove

 

start

 

on

 

its

 

own.

 

It

 

is

 

recommended

 

that

 

the

 

stove

 

be

 

unplugged

 

when

 

not

 

in

 

use

 

for

 

extended

 

amounts

 

of

 

time

 

(i.e.

 

during

 

the

 

summer

 

months).

 

 

Do

 

not

 

unplug

 

the

 

stove

 

if

 

you

 

suspect

 

a

 

malfunction.

 

Turn

 

the

 

stove

 

off,

 

inspect

 

it,

 

and

 

call

 

your

 

dealer

 

or

 

qualified,

 

trained

 

technician.

 

Do

 

not

 

use

 

an

 

adapter

 

plug

 

or

 

sever

 

the

 

grounding

 

plug.

 

Do

 

not

 

use

 

a

 

GFCI

 

plug

 

or

 

circuit.

   

Do

 

not

 

route

 

the

 

electrical

 

cord

 

underneath,

 

in

 

front

 

of,

 

or

 

over

 

the

 

stove.

 

 

Contact

 

your

 

local

 

building

 

officials

 

to

 

obtain

 

a

 

permit

 

and

 

information

 

on

 

any

 

installation

 

restrictions

 

or

 

inspection

 

requirements

 

in

 

your

 

area.

 

Notify

 

your

 

insurance

 

company

 

of

 

this

 

stove

 

as

 

well.

 

The

 

exhaust

 

system

 

must

 

be

 

completely

 

airtight

 

and

 

properly

 

installed.

 

The

 

exhaust

 

vent

 

joints

 

must

 

be

 

sealed

 

with

 

RTV

 

500°F

 

(260°C)

 

silicone

 

sealant,

 

and

 

with

 

UL

181

AP

 

foil

 

tape.

 

 

This

 

unit

 

must

 

be

 

properly

 

installed

 

to

 

prevent

 

the

 

possibility

 

of

 

a

 

house

 

fire.

 

The

 

instructions

 

must

 

be

 

strictly

 

adhered

 

to.

 

Do

 

not

 

use

 

makeshift

 

methods

 

or

 

compromise

 

in

 

the

 

installation.

 

Allow

 

the

 

stove

 

to

 

cool

 

before

 

carrying

 

out

 

any

 

maintenance

 

or

 

cleaning.

 

Ashes

 

must

 

be

 

disposed

 

in

 

a

 

metal

 

container

 

with

 

a

 

tight

 

lid

 

and

 

placed

 

on

 

a

 

non

combustible

 

surface

 

well

 

away

 

from

 

the

 

home

 

structure.

 

 

 

Your

 

stove

 

requires

 

periodic

 

maintenance

 

and

 

cleaning.

 

Failure

 

to

 

maintain

 

your

 

stove

 

may

 

lead

 

to

 

smoke

 

spillage

 

in

 

your

 

home,

 

or

 

even

 

a

 

more

 

dangerous

 

situation.

   

Refer

 

to

 

the

 

MAINTENANCE

 

SECTION

 

of

 

this

 

manual

 

or

 

our

 

website

 

for

 

specific

 

maintenance

 

instructions.

 

This

 

stove

 

is

 

designed

 

and

 

approved

 

for

 

pelletized

 

wood

 

fuel

 

and

 

corn

 

only.

 

Any

 

other

 

type

 

of

 

fuel

 

burned

 

in

 

this

 

heater

 

will

 

void

 

the

 

warranty

 

and

 

safety

 

listing,

 

and

 

may

 

result

 

in

 

a

 

hazardous

 

condition.

 

 

This

 

stove

 

must

 

be

 

connected

 

to

 

a

 

standard

 

3

 

prong

 

120

 

V.,

 

60

 

Hz

 

grounded

 

electrical

 

outlet.

  

When

 

installed

 

in

 

a

 

mobile

 

home,

 

the

 

stove

 

must

 

be

 

bolted

 

to

 

the

 

floor,

 

have

 

outside

 

air

 

connected

 

(see

 

page

 

3),

 

and

 

NOT

 

BE

 

INSTALLED

 

IN

 

A

 

BEDROOM

 

(Per

 

H.U.D.

 

requirements).

 

The

 

integrity

 

of

 

the

 

floor

 

and

 

ceiling

 

must

 

be

 

maintained.

  

Check

 

with

 

local

 

building

 

officials.

 

 

The

 

exhaust

 

system

 

should

 

be

 

checked

 

regularly.

   

It

 

is

 

recommended

 

that

 

the

 

exhaust

 

system

 

be

 

inspected

 

once

 

a

 

month,

 

or

 

for

 

every

 

ton

 

of

 

pellets

 

burned.

  

At

 

a

 

minimum,

 

even

 

if

 

burning

 

less

 

than

 

a

 

ton

 

per

 

year,

 

the

 

exhaust

 

should

 

be

 

checked

 

twice

 

a

 

burning

 

season.

 

 

Golden

 

Eagle

 

Stoves

 

grants

 

no

 

warranty,

 

implied

 

or

 

stated,

 

for

 

the

 

installation

 

or

 

maintenance

 

of

 

your

 

stove,

 

and

 

assumes

 

no

 

responsibility

 

of

 

any

 

consequential

 

damage(s).

 

 

Summary of Contents for Talon

Page 1: ...R APPLIANCE IS NOT PROPERLY INSTALLED A HOUSE FIRE MAY RESULT FOR YOUR SAFETY FOLLOW THE INSTALLATION DIRECTIONS CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS PELLET FUEL BURNING ROOM HEATER FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE BODIL...

Page 2: ...tions 9 Clearances 9 Floor Protection 9 Combustion Air Supply 10 Electrical Installation 10 Special Mobile Home Requirements 11 Example Installations 12 OPERATION 16 Button Controls 16 Proper Fuel 18 Pre Start Up Check 18 Building a Fire 19 Damper Control 19 Optional Thermostat 22 Operating Safety Precautions 23 MAINTENANCE 24 Ash Removal 24 Cleaning 26 Blowers 27 Chimney Cleaning 28 TROUBLESHOOTI...

Page 3: ...unit or potential safety concern Read carefully and be sure you fully understand intent and meaning DANGER OF ELECTRICAL SHOCK While performing this action there is the possibility of electrical shock Be sure that the unit is disconnected from power while performing this action IMPORTANT PIECE OF INFORMATION Read carefully and be sure you fully understand the meaning and intent THIS IS AN ACTION T...

Page 4: ...be unplugged when not in use for extended amounts of time i e during the summer months Do not unplug the stove if you suspect a malfunction Turn the stove off inspect it and call your dealer or qualified trained technician Do not use an adapter plug or sever the grounding plug Do not use a GFCI plug or circuit Do not route the electrical cord underneath in front of or over the stove Contact your l...

Page 5: ...ll up the burn pot and eventually cut off the combustion air supply PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS PELLET FUEL BURNING ROOM HEATER FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH Keep this manual handy for future reference THIS PELLET STOVE WHEN INSTALLED MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODE...

Page 6: ...SPECIFIED BY THE VENT MANUFACTURER Equivalent Vent Length EVL Prior to purchasing your pellet vent pipe type L you should plan your venting scenario in to determine the diameter of vent pipe you should use Pellet vent pipe comes in 3 and 4 diameter In order to determine if you can use 3 diameter pipe you need to calculate your EVL Equivalent Vent Length To properly calculate your EVL you should ma...

Page 7: ...hree elbows You should always avoid using four or more elbows You also want to avoid having elbows too close together Ideally any elbows in the exhaust configuration will be separated by 3 or more of straight pipe If the elbows cannot be spaced at least 3 apart you should use 4 diameter pipe to help reduce some of the restriction created by having elbows spaced so closely The increased pipe diamet...

Page 8: ...3 Use only quality materials from known manufacturers and distributors 4 It is best to have the unit vented on the low pressure side of the house This is the side opposite of prevailing winds 5 Flex pipe is only approved for use inside of a masonry fireplace 6 Eliminate as much horizontal pipe and elbows as possible 7 Use the same size pipe diameter for your entire exhaust system 8 Do NOT plug the...

Page 9: ...tove body Floor Protection Freestanding installations require a minimum 30 wide by 32 deep floor protection The stove must be placed on a continuous grouted joints noncombustible material such as ceramic tile cement board brick 3 8 millboard or equivalent or other approved or listed material suited for floor protection THE MATERIAL S USED MUST HAVE OR COMBINE TO HAVE A MINIMUM INSULATIVE RATING OF...

Page 10: ...at combustion air is easily available to the air inlet A closeable outside air register can be used in tightly insulated homes FOR A MOBILE HOME INSTALLATION THE STOVE MUST BE CONNECTED TO AN OUTSIDE SOURCE OF COMBUSTION AIR FOR MOBILE HOME INSTALLATIONS NO COMBUSTION AIR SUPPLY MAY EXCEED 10 FEET Electrical Installation Voltage variations can lead to serious performance problems The electrical sy...

Page 11: ...o the floor of the mobile home through the two holes in the rear of the stove using two lag bolts that are long enough to go through both a hearth if used and the floor of the home See figure 5 Figure 5 THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR WALL AND CELINING ROOF MUST BE MAINTAINED INSTALLATION SHOULD BE IN ACCORDANCE WITH THE MANUFACTURED HOME AND SAFETY STANDARD HUD CFR 3280 PART 24 ...

Page 12: ...ality fuel and proper damper control The further you deviate from this recommended installation the less efficiently your unit will function NOTE Follow L Vent chimney manufacturer s instructions 1 Position stove adhering to clearances shown in Figure 1 2 Locate position of hole in wall directly behind stove exhaust vent refer to figure 3 3 Always maintain 3 clearance from combustible materials 4 ...

Page 13: ...und or square hole in roof always 3 larger all the way around pipe Install upper edge and sides of flashing under roofing materials nail to the roof along upper edge Do not nail lower edge Seal nail heads with non hardening waterproof mastic 3 Apply non hardening waterproof mastic where the storm collar will meet the vent and flashing Slide storm collar down until it sits on the flashing Seal and ...

Page 14: ...igure 9 4 Attach the L vent adapter a section of pipe and clean out tee making sure the clean out tee is centered in the chimney flue area Use RTV metallic tape and a minimum of three self taping screws at all joint connections to ensure a tight seal 5 Position the stove adhering to the clearances in Figure 1 6 Measure and build chimney top plate Cut out holes for chimney pipe and if used the outs...

Page 15: ...0 5 Install and seal the top plate from step 3 with non hardening mastic Slip the storm collar over the pipe and while holding the pipe at the proper elevation affix the collar with a minimum of three stainless steel sheet metal screws Seal all joints and seams around the collar 6 Connect the horizontal pipe by pushing it through the hole in the masonry and lining it up with the branch in the tee ...

Page 16: ...put If the stove has been shut off and you want to re start it while it is still warm the on off button must be held down for 2 seconds FUEL FEED BUTTON When the Fuel Feed button is pushed and held down the stove will feed pellets continuously into the burnpot While the stove s auger system is feeding pellets the green light in the Fuel Feed box will be on See figure 11 DO NOT USE THE FUEL FEED BU...

Page 17: ...etting with the damper completely closed then you should use the Low Feed Adjustment button so that when the unit is on the number one heat level setting the 1 and 4 lights are on This will feed just a little bit more fuel to the fire You should also do this if you are using the unit with a thermostat in the High Low thermostat mode The Low Feed Adjustment button only changes the fuel feed rate fo...

Page 18: ...ther or bind them c High ash content Poor quality pellets will often create smoke and dirty glass They will create a need for more frequent maintenance You will have to empty the burnpot plus vacuum the entire system more often Poor quality pellets could damage the auger Golden Eagle cannot accept responsibility for damage due to poor quality pellets Your dealer can recommend a good quality pellet...

Page 19: ... Make sure light is on c The damper should be completely closed or open no more than during start up This will vary depending on your installation and elevation Once fire is established adjust for desired flame increasing the amount the damper is open as the heat setting is increased See DAMPER CONTROL d Adjust feed rate to desired setting by pressing Heat Level Advance button If fire doesn t star...

Page 20: ...warm the on off button must be held down for 2 seconds IF STOVE RUNS OUT OF PELLETS The fire goes out and the auger motor and blowers will run until the stove cools This will take 30 to 45 minutes After the stove components stop running the On Off and the BAR GRAPH lights stay on for 10 minutes After the 10 minutes the 3 light on the bar graph will flash and the On Off light will go off To restart...

Page 21: ...n overheat situation in the stove and shut down the fuel feed or auger system 2 In case of a malfunctioning convection blower the high temperature thermodisc will automatically shut down the auger preventing the stove from overheating b If the combustion blower fails an air pressure switch will automatically shut down the auger Opening the stove door for more than 30 seconds during operation will ...

Page 22: ...N section of this owner s manual HIGH LOW THERMOSTAT MODE When engaged in this mode the stove will automatically switch between two settings When warm enough it will switch to the 1 or low setting The room air blower will also slow to its lowest speed The Heat Level Advance setting on the bar graph will stay where it was initially set When the house cools below the thermostat setting the stove wil...

Page 23: ...T OF THE UNIT BEGINS TO GLOW YOU ARE OVERFIRING Immediately press the POWER switch on the control panel H KEEP ALL LOOSE OR MOVEABLE HOUSEHOLD COMBUSTIBLES SUCH AS FURNITURE DRAPES TOYS ETC AT LEAST THREE FEET FROM THE OPERATING STOVE I Maintain proper ventilation It is important that adequate oxygen be supplied to the fire for the combustion process Modern houses are often so well insulated that ...

Page 24: ...r Brushed Ashes Emptied Interior Chambers Vacuumed Heat Exchange Tubes Two Passes Combustion Blower Blades Vacuumed Brushed Convection Blower Impeller Vacuumed Brushed Vent System Cleaned Gaskets Inspected Hopper end of season Emptied and vacuumed FAILURE TO CLEAN AND MAINTAIN THISUNIT AS INDICATED CAN RESULT IN POOR PERFORMANCE AND POTENTIAL SAFETY HAZARDS NEVER CLEAN THIS UNIT WHILE IT IS HOT AL...

Page 25: ...urnpot make sure it is level and pushed all the way back down and that the igniter hole is to the rear when it is reinstalled see Figure 17 h Make sure the burnpot is level and pushed all the way in if the collar on the burnpot attached to the fresh air tube is not pushed back to meet the firebox wall the Hot Rod will not work properly MAKE SURE ASHES ARE COOL TO THE TOUCH BEFORE USING A VACUUM VA...

Page 26: ...unit Insert the handle end with hole of the cleaning tool onto the cleaning rod refer to figure 13 The cleaner rod is located in the grill above the stove door Move the cleaner rod back and forth several times to clean the heat exchanger tubes When finished be sure to leave tube cleaner at the rear of the stove B Interior Chambers The two ash doors in the firebox in the Talon can be removed for pe...

Page 27: ...cuumed at least once every ton of pellets burned The convection blower is accessed by removing the stove s left side panel The combustion blower can be accessed by removing the right side panel The convection blower is on the left facing stove and the combustion blower is on the right When cleaning be careful not to dislodge balancing clip on convection blower or to bend fan blades Some stove owne...

Page 28: ...er will lead to some soot formation which will collect in the exhaust venting system The exhaust venting system should be inspected at least once every year or ton of pellets burned to determine if cleaning is necessary C Inspection and Removal The chimney connector and chimney should be inspected annually or per ton to determine if a creosote or fly ash build up has occurred If creosote has accum...

Page 29: ...ke sure the ash door is properly latched and the gasket is sealing good If the stove has just a small hole for the ashes to fall through under the burnpot make sure the slider plate is in place to seal off the firebox floor 4 Vent pipe is incorrectly installed Check to make sure vent pipe installation meets criteria in owner s manual 5 The airflow switch wire connections are bad Check the connecto...

Page 30: ... can lift the shaft out of the stove After you have removed the shaft inspect it for bent flights burrs or broken welds Remove any foreign material that might have caused the jam Also check the auger tube for signs of damage such as burrs rough spots or grooves cut into the metal that could have caused a jam 8 The auger motor has failed Remove the auger motor from the auger shaft and try to run th...

Page 31: ... to the igniter Check the voltage going to the igniter during startup It should be a full current If the voltage is lower than full current check the wiring If the wiring checks out good the board is bad SMOKE SMELL COMING BACK INTO THE HOME Possible Causes Possible Remedies 1 There is a leak in the vent pipe system Inspect all vent pipe connections Make sure they are sealed with RTV silicone that...

Page 32: ... of damage such as burrs rough spots or grooves cut into the metal that could have caused a jam 5 Loose wire or connector Check all wires and connectors that connector to the auger motor high limit switch and the Molex connector 6 Bad control board If the fuse is good the wires and connectors check out good and the high limit switch did not trip test for power going to the auger motor If there is ...

Page 33: ...imes match the auger timing chart If the auger motor runs constantly the board is bad 8 Combustion blower is not spinning fast enough Test the RPM on the blower after the blades have been cleaned The RPM should be approximately 3000 RPM 9 Bad Pellets Applies to GLASS SOOT S UP AT A VERY FAST RATE Only The brand of pellets or the batch of pellets that are being used may be of poor quality If possib...

Page 34: ...Electrical Diagram ...

Page 35: ...C M 340 T Auger Motor C E 017 Maintenance Tool A TOOL 96 Burnpot A S BURNPOT Circuit Board Control Panel A E 401GE Combustion Blower A E 027 Convection Blower A E 033A Door Gasket C G 050 Door Glass GE400 01 Version C D 11000 Door Glass GE400 02 03 04 05 Versions C D 031 Exhaust Adapter 3 C M 050 Exhaust Adapter 4 A 4 VA Gasket Door C G 055 Gasket Combustion Blower Housing to Stove C G 101 Gasket ...

Page 36: ... c If the unit must be examined at the consumer s residence it is the consumer s responsibility to contact a qualified stove technician and any service call charges incurred is the sole responsibility of the consumer as the warranty covers parts only d If the unit must be transported those charges will be the consumer s responsibility 2 When contacting Golden Eagle s technical support department e...

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