Golden Embers Wood Fired Ovens, Installation And Operating Manual

GOLDEN EMBERS

Stucco Oven Installation Specifications

 
The cooking chamber of the oven is a single piece casting. The cooking chambers are cast from high performance retro-
refractive refractory clay and mineral compounds, rich in alumina, magnesium and silica, and are designed to far exceed 
the temperature and performance requirements of the Ovens under any anticipated operating conditions. 
 

Compound Formula:

 Si02 Al2O3 Fe2O3 TiO2 CaO+MgO Na2+K2O,Zi, 

Service Temp:

 =1,650

 o

C continuous  

2,635

 o

C Peak,

Mass Required

=2,530Kg/m

3

,

Bulk Density

=2.5g/cm

3

,

Cold Crushing Strength>

=70 mpa, 

Thermal Conductivity

=0.75W/mK, 

Permanent Linear Change Characteristic

 (after 2hrs@1550

o

C)<0.4%

 
The weight of the ready to install oven is approximately 930Kg (PZ10) or 1450Kg (PZ12) or 1790Kg (PZ14) 
The Ovens have a continuous service temperature rating of >= 1,650

°

 C and a peak rating of  2,635

°

 C 

The cold crushing strength of the Mineral clay compound as cast is in excess of 40 mpa (increases with curing) 
Thermal conductivity is rated at better than 0.75 W/Mk and linear expansion (2Hrs at 1,550

°

C) is <0.4% 

Each PZ10 oven has a diameter of <=1350mm (external) and 1005mm (internal). 
Each PZ12 oven has a diameter of <=1650mm (external) and 1225mm (internal). 
Each PZ14 oven has a diameter of <=1650mm (external) and 1225mm (internal). 
The cooking chamber has been thermally engineered to maximise heat dispersion and thermal efficiency and minimise 
fuel consumption. 
Heat up times from fire lighting to fully operational is less than approximately 30 minutes. 
Wood usage is minimised - in an average week of 80 hours operation (depending on species) - less than 120kg for the 
PZ10 and less than 180kg for the PZ15 
Where gas combustion is fitted the burner is set to combust 25MJ/Hr for duel fuel and 45MJ/Hr for gas only at 
maximum and during intermittent operation only.

Each cooking chamber is guaranteed not to crack during normal use. 
 
The dome, insulating and decorative skin is multi layered, being: 
 

90mm High Alumina, High density, High Purity, Low cement, Continuous pour Refractory Castable 

25mm High density Zirconia Blanket (160Kg/m

3

) 

25mm High Density Ceramic Blanket (130 Kg/m

3)

25mm Fibretex 350 or Fibremesh 650 (multiple layers in some areas for shape) 

 Galvanised 

mesh 

25mm or greater 90% Vermiculite based Insulating Render 

 Alumina 

Fondue 

render 

Colour Hardener skin or acrylic coloured render 

 
The base is constructed from 6mm thick preformed strengthened and reinforced high density high carbon steel plate 
surrounded by 1.6mm steel sides welded to the base plate to a height of 210mm. The Base is insulated with 35mm of a 
vermiculite based insulating mortar, filled with compacted pure silica sands where each grain is 50 microns in diameter, 
then topped with copper gauze, a thin conductive refractory skin and super heavy duty high purity 25mm or 38mm 
(~50% Alumina) refractory bricks grouted with refractory castable and mouldable zirconia insulation.

The base frame is constructed from 50mm x 50mm x 6mm carbon rich black high strength structural steel. Welded and 
bolted and treated with a rust inhibiting epoxy coating. 
 
A gas burner tube and temperature probe tube is integrated into every floor for immediate use or easy upgrade.

 
The external temperature of the unit installed as specified is zero-rated. 

 
MORE DETAILED SPECIFICATIONS ARE AVAILABLE ON COMPLETION OF THE COMPANY'S NON 
DISCLOSURE AND SECRECY AGREEMENTS. COPYRIGHT AND INTERNATIONAL TRADEMARKS 
AND PATENTS PROTECT ALL CONCEPTS, DESIGNS AND PROCESSES. 
 
INFORMATIONS PROVIDED HEREIN IS MERELY AS A SALES TOOL AND DOES NOT CEDE, 
SURRENDER OR RELINQUISH ANY OF THE RIGHTS HEREINBEFORE DEFINED. ALL RIGHTS ARE 
RESERVED. BREACHES WILL BE PROSECUTED TO THE FULLEST EXTENT OF THE LAW