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RECEIVING INSPECTION 

 

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Check all crates and packaging for handling damage. After checking for external damage, carefully remove the 
external packaging and check for any ‘concealed’ damage. 

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Report any damage to the carrier immediately it is detected. The carrier may wish to inspect the damage. 

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If gas or electrical appliance or back up systems are supplied, check the compliance plates to ensure that the correct 
appliance for the specified gas or power supply have been supplied. 

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Care and diligence must be exercised when unpacking, assembling and moving the product. 

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Special attention must be paid to fire hazards from combustible surfaces and the requirements of the local 
authorities and relevant safety or standards authorities must be complied with when positioning the appliance. 

 

INSTALLATION PROCEDURES 

 

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Remove the base frame and assemble it. At the lower end of the front and rear frames place the cross members in the upper 
holes (110mm from the ground) so that a pallet trolley can fit under them. 

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Leave the front top cross member of the frame so that the forklift can lower its tines. 

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Remove the oven from the pallet by getting the fork under the front of the metal base and lifting the oven up several inches. 
It may be necessary to break the front board of the pallet away to achieve this 

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Place two blocks of some sort (about 150mm thick) near the centre of the oven on each side to act as pivot points and 
lower the fork. The oven should now be balance some 150mm above the pallet. 

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Place the tines of the fork under the steel base and lift the oven clear of the pallet. The tines should be set so as to be close 
enough to fit inside the frame and should not be inserted further back than about two inches in front of the temperature 
probe hole. 

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Raise the oven to about 950mmm above the ground.  

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Slide the frame under the base and slowly lower the oven so that the locating bolts pass through the matching holes in the 
top side members of the frame. Then fasten these bolts to the frame with the nuts and washers. 

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Lower the tines of the forklift and fasten the top cross member of the front of the frame in position. 

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Place the tines of the forklift, spread wide as possible, through the frame below the two top cross members. 

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Now use the forklift to place the appliance inside the premises onto a stable level surface, whether this is through a 
doorway or through a window from which the pane of glass has been removed. 

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If using the turning frame to achieve installation through standard 900mm doorways please carefully read and follow the 
instructions supplied separately with the turning frame. 

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Either use the forklift to move the appliance to its set down position or place a pallet trolley under the frame and move the 
unit into position. 

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At all times ensure that the appliance is only lifted enough to be clear of the floor excess height will result in the appliance 
being unstable during movement as it is top heavy. 

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Once the appliance is in its final position remove the lower cross members and secure them at ground level or secure the 
side frames to the floor using dyna bolts and completely remove the front cross member. 

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If gas back has been purchased, this should be fastened to the frame in the designated position. The exact fixing method 
depends on the class of burner purchased and is detailed in the accompanying instructions. 

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Now connect any gas and power lines and test and commission any burners fitted. 

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Your plumber or gas fitter should now fit any flues and exhaust ducts and adjust the damper settings. 

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If a deluxe surround has been purchased this should now be laced around the frame and fastened to the locating ring 
around the girth of the appliance. If a turret surround has been purchased the upper portion should be fitted above the lower 
surround and fastened in position.  

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To build the outer base enclosure, drop plumb line marks from the front corners of the tunnel and then draw a circle of the 
appropriate diameter on the floor, which passes through the two plumb points. 

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Build a brick or other material base up to the level of the render of the oven. Take care at all times to ensure that there is no 
contact between the bricks and the steel base of the oven. Keep a gap of at least 10mm at all times. Then render the base (if 
desired) to line up with the dome in line with the top of the bricks.  

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Cut a fine v joint in at the union between the top render and the base. This can be filled with polyfilla high stress or similar 
before painting or tiling. Finally insert the granite mantle and decorate to your own taste. 

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Seal any joints and sponge the colour coating provided over the sealed joints so that they are not visible. 

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Light the first fire or ignite the gas burner. Although Golden Embers appliances are pre-seasoned, it is still required that the 
heat up cycle be progressive. Initially heat the appliance to around 120

o

C and maintain that temperature for around 4 hours. 

Then raise the temperature in steps of 50

 o

C each four hours. 

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Ensure that the gas flame (if any) does not fire directly into the oven wall and that the startup fire is kept in the centre of the 
appliance until a temperature of 300

 o

C has been reached 

Summary of Contents for Wood Fired Ovens

Page 1: ...ructions as supplied with any upgrade or option 2 Product specific instructions as supplied with the particular primary product 3 Quick reference operating guides supplied with the principal product 4 Component operating and instruction texts as may have been supplied 5 The Cooking with Fire Book and finally 6 any third party or additional texts PRE INSTALLATION CHECK LIST To ensure installation a...

Page 2: ... standard 900mm doorways please carefully read and follow the instructions supplied separately with the turning frame Either use the forklift to move the appliance to its set down position or place a pallet trolley under the frame and move the unit into position At all times ensure that the appliance is only lifted enough to be clear of the floor excess height will result in the appliance being un...

Page 3: ...uadrant should be fixed to the outside of this skin If gas is being used then the damper blade must either be 5mm smaller in diameter or have a notch cut off each side so as to never allow the duct to be sealed The outer duct must end about an inch or so lower than the inner duct and should be covered by a skirt cowl or weather spinning which does not seal it Alternatively you can use a wood burni...

Page 4: ... six monthly and all bends should be fitted with inspection hatches The exact interval between cleaning for each specific system should be determined under advice of a professional flue cleaner or chimney sweep and will depend on many factors specific to the actual site and operating conditions and practices IMPORTANT REFER AT ALL TIMES TO THE CODE APPLICABLE TO THE AUSTRALIAN STANDARDS FOR SOLID ...

Page 5: ...ticularly if not properly dried and cured Each species of wood has its own characteristics which will set it apart from other woods and to determine its suitability for certain uses Wood is made up of a number of substances Cellulose constitutes about 50 percent of the wood by weight Lignin makes up about 23 to 33 percent of softwoods but only about 16 to 25 percent of hardwoods The lignin binds t...

Page 6: ...od passes across the entire oven from front to back The fire should take up as little floor area as possible Some operators use a simple metal or brick form to hold the fire in place It is very important to always have a good strong flame so as to ensure the cooking chamber temperature is properly maintained and the top of the pizzas are toasted This will prevent the bases from burning before the ...

Page 7: ...ricks which make up the floor of the oven are level and replace any damaged cracked or warped bricks immediately CLEANING THE WOOD FIRE OVEN One of the benefits of using a Golden Embers wood fired oven is the minimal effort required to keep it clean The best method of keeping the oven floor clean is as follows 1 Once you have baked your last pizza of the day spread the remaining coals evenly over ...

Page 8: ...multaneously in the Golden Embers pizza oven As the oven heat is concentrated in he vicinity of the fire you should use the supplied pizza paddle to rotate the bases and ensure even baking Alternatively you can fit the optional separator or fire guard which effectively separates the fire from the cooking area eliminating direct infra red exposure to the pizzas and thus minimising or even eliminati...

Page 9: ...rease gas throughput Once you have adjusted it to the desired size you must securely replace the cover screw which is sealed with an O Ring If the regulator is screwed down fully fully open and there is still inadequate flame it means that the supply pressure is too low Check that the supply line is not obstructed or damaged If there is no obstruction then it will be necessary to remove the inject...

Page 10: ...he operating manual If it is necessary to have the flue too open to maintain draw then the air supply make up air and extraction in the kitchen is not balanced and needs attention IMPORTANT WARNINGS AND DO S AND DON TS Remember that all types of flammable gas can be extremely volatile and dangerous and that in the interest of your own and public safety it is imperative that the system only be oper...

Page 11: ... core 240V 10amp flex power lead with 10 amp plug Systems Control N A 240V crimped female spade connectors insulated Systems Control N A Number of Main Burners Type Single NG Brown 40mm Long Pattern Inspirator Maximum Gas Rate per Burner 100MJ Injector Nozzle Size as shipped 2mm Combustion Rate at that size 60 MJ hr Number of Pilot Burners Type Brahma Wind Proof Torch Burner Pilot 5MJ Hr Volume of...

Page 12: ...ioning then turn of gas ball valve and call your supplier Igniter sparks repeatedly no pilot flame lights and reset light comes on Try again there may be air in the line if still unsuccessful then check that ball valve is open and that the gas supply is functioning If all checked then check that spark is going to pilot head not to ground somewhere else If still not functioning check cables to BM v...

Page 13: ...although fine cracking in the vicinity of the burner jet is often inevitable in any event Although not essential it is always recommended that at least 1 piece of timber be kept burning in the oven even if it is merely a glowing log in the corner This enhances flavours gives greater visual appeal and will assist in ensuring that the oven floor is maintained at a constant temperature relative to th...

Page 14: ...GOLDEN EMBERS AC11 CLASS 1 GAS WOOD FIRE GAS TRAIN SCHEMATIC AND LEGEND ...

Page 15: ...5MJ Hr for gas only at maximum and during intermittent operation only Each cooking chamber is guaranteed not to crack during normal use The dome insulating and decorative skin is multi layered being 90mm High Alumina High density High Purity Low cement Continuous pour Refractory Castable 25mm High density Zirconia Blanket 160Kg m3 25mm High Density Ceramic Blanket 130 Kg m3 25mm Fibretex 350 or Fi...

Page 16: ...ion flame electrode control 240 or 110 volt AC AGA Approval Number 5391 Class 2Cb Brand Name BRAHMA Category Burner Controls Flame Safeguards Flame Detectors UV Burner Control with Integral Ignition HTX CP3135 1 Set point Range 0 450oC Alarm output Accurate to 1 J type thermocouple 0 450oC Brand Name CAMPINI Category Thermostats Temperature Indicators Thermometer Thermostat Programmable ...

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