GOLDONI Aster 35, Operation And Maintenance

Page 1: ...GOLDONI SERIES Aster operation and maintenance en ...

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Page 3: ...3 Sede Legale e Stabilimento GOLDONI S p A Indirizzo Via Canale 3 41012 Migliarina di Carpi Modena Italy Telefono 39 0522 640 111 Fax 39 0522 699 002 Internet www goldoni com Aster 35 Aster 40 Aster 45 ...

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Page 5: ...19 Metal plate 20 Identification of the components 21 Engine 21 Safety frame 21 Cab 21 Towing attachment 21 WORK STATION 22 Controls 22 Controls in front part 22 Controls on RH side 22 Controls on LH side 23 Seat controls 23 Instruments 24 Multi function dashboard 24 Ignition switch 25 Light switch 25 Hazard light switch 25 Lights 26 Lights with cab 26 Revolving beacon optional 26 7 pin trailer so...

Page 6: ...h 42 Third point link 42 Adjustable rod pair 43 Side stabilizer pair 43 Universal joint 43 Rear power lift 44 Controlled position 44 Draft control 44 Floating mode 44 Mixed draft and position mode adjustment 45 Regulating lift rate and sensitivity 45 Towing attachments optional 46 Front tow hook optional 46 Category B tow hook optional 46 EEC Category tow hook optional 46 Ballast optional 47 Front...

Page 7: ...l power lift 58 Mod 35 40 front axle 60 Mod 45 front axle 61 Main clutch 62 Rear power take off clutch 63 Rear differential lock 64 Final drive lever 64 Brakes 65 Electrical system 66 Battery 66 Headlights 67 Fuses 68 Engine air filter clogging sensor 69 Bodywork 69 Air conditioning system 70 TECHNICAL SPECIFICATIONS 71 General specifications 71 Dimensions and weights 72 Speeds 73 Recommended lubr...

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Page 9: ...d assistance in conjunction with our network of AUTHORIZED dealers The use of Original Spares guarantees unchanging machine performance down the years and gives owners the right of UNDER WARRANTY service for the prescribed period Attention check to make sure your tractor has its identification tag This is essential when ordering spares from our Assistance Centres Warranty and spares Engine conditi...

Page 10: ...such changes to previously manufactured equipment Consult the specific manuals for the safe operation and maintenance instructions about those parts of the machine manufactured by third parties All indications as to the front rear right and left parts of the machine refer to the operator seated on the machine Certain sections of this manual containing information of particular importance in relati...

Page 11: ...t go downhill with the clutch disengaged or the gear shift in neutral Use the engine to brake the machine If you find you are using the brake a lot when going downhill put the machine into a lower gear Follow the traffic code when on road driving o not service repair or make any kind of adjustment to the tractor or to equipment coupled to it without having first turned off the engine removed the i...

Page 12: ...e with engine running near flammable substances Before driving the machine check to be sure that there are no bystanders or animals in its working range Do not leave the driving seat with the engine running and or the key in the ignition Whenever the PTO is in use the drive shaft must be covered by the special guard From time to time with the engine shut off wheel and roll bar fixing nuts and scre...

Page 13: ...l lock near or in curves and avoid using it in fast gears or with engine running at high rpm Do not get on or off the machine while it is moving Avoid tight steering angles when towed implements are mounted and the drive shaft is under strain since the coupling could be damaged Do not use the 3 point linkage on the lift as a hitch Regulate the hitch in its lowest possible positions to prevent the ...

Page 14: ...epair them in good time If necessary contact your nearest Assistance Centre Failure to observe these instructions will release the manufacturer from all liability Safety decals Safety decals have been affixed to various parts of the machine They indicate potential dangers The decals must be kept clean and legible If damaged they must be replaced Some of the machine components can be equipped with ...

Page 15: ...ter 35 TX1A TX1B e1 2001 3 0239 00 83 Aster 40 TX3A TX3B e1 2001 3 0239 00 83 Aster 45 TX5A e1 2001 3 0239 00 83 Milenio 35C TX1A TX1B e1 2001 3 0239 00 83 Milenio 40C TX3A TX3B e1 2001 3 0239 00 83 Milenio 45C TX5A e1 2001 3 0239 00 83 TRACTORS with CAB Aster 35 TX2A TX2B e1 2001 3 0239 00 84 Aster 40 TX4A TX4B e1 2001 3 0239 00 85 Aster 45 TX6A e1 2001 3 0239 00 86 Milenio 35C TX2A TX2B e1 2001 ...

Page 16: ...ve Trailer turn indicator Lubrication Guard lowered Horn Greasing Forward direction Battery charger Change oil Low speeds Safety belts Work hours Normal speeds Blocked Fuel level Fast speeds Clockwise rotation Fuel filter Idle Counter clockwise rotation Engine preheating Direction reverser Air ventilation Engine air filter Rotational accelerator Air heating Engine oil pressure Linear accelerator A...

Page 17: ...coolants or other in the environment Do not use food or dink containers which could lead to mistakes to drain off fluids like fuels lubricants coolants or other Do not dispose of parts of the cooling system such as radiators fluids tanks etc in the environment Contact an authorized organization or ask your dealer for advice about how to recycle or dispose of waste products in the correct way ...

Page 18: ...18 IDENTIFICATION OF THE MACHINE AND COMPONENTS ...

Page 19: ...t ways A with decals B punch marks on chassis C with a metal plate Decals The decals affixed to the bonnet indicate A Make B Series C Model D Version Punch marks on chassis A Manufacturer s code B Production series C Type of machine D Identification number serial number ...

Page 20: ...0 Permissible load on rear axle KG 11 Non braked permissible towed weight in Italy KG 12 Non braked permissible towed weight European KG 13 Permissible towed weight with independent braking in Italy KG 14 Permissible towed weight with independent braking European KG 15 Permissible towed weight with overrunning braking in Italy KG 16 Permissible towed weight with overrunning braking European KG 17 ...

Page 21: ...y punch marks Engine Metal data plate and punched code number See engine s operation and maintenance manual Safety frame Decal with the Type of safety frame Punched code number on the safety frame itself Cab Metal data plate on cab A Manufacturer B Type C Serial number chassis number Towing attachment Code punched on device Make Type of device ...

Page 22: ...TO clutch lever G LH brake pedal H RH brake pedal I Brake pedal latch L Accelerator pedal Controls on RH side A Lever for regulating the position of the rear power lift B Lever for adjusting the rear power lift s draft C Diff lock pedal D Lever for selecting the independent or synchronized rear PTO E Rear supplementary spool valve lever F Final drive lever selects Low Standard High speeds and Reve...

Page 23: ...s on LH side A Parking brake lever B 4 WD lever C Synchronized rear PTO engaging lever Seat controls A Distance of seat from controls B Adjustment of seat springs C Seat height adjustment D Adjustment of springs ...

Page 24: ... Hour counter Fuel reserve indicator yellow Battery charge indicator red Engine preheating indicator yellow Low engine oil pressure indicator red Front drive engaged indicator yellow Clogged engine air filter indicator red Tractor turn indicators green warning light Clogged oil filter indicator red Trailer turn indicators green warning light Engine oil level indicator red Driving beams blue warnin...

Page 25: ...rating position Various users powered Indicators and monitoring instruments operative 2 Engine starts Light switch Light operation 0 Lights off Side lights on Dipped beams Push Driving beams Turn indicator Forwards lh turn indication Back rh turn indication Horn Push Hazard light switch Flashes all the turn indicators intermittently at the same time ...

Page 26: ...ights must comply with the Highway Code in force in the relative country of use for driving on public thoroughfares Use of driving beams is governed by the Highway Code in force in the country of use Lights with cab Front field light Rear field light Revolving beacon optional The revolving beacon is switched on with button A Its use is governed by the laws in force in the country of use ...

Page 27: ...lectrical devices for a trailer or implement Supplementary lights must be used if an implement obscures the turn indicators or other lights at the rear of the machine Terminal functions A Lh turn indicator B Vacant C Ground D Rh turn indicator E Rh rear light F Brake lights G Lh rear light ...

Page 28: ... children s reach Dangerous corrosive acid Avoid naked flames and sparks Danger of explosion WARNING The battery may be equipped with the manufacturer s instructions for safe use and maintenance Read these instructions and contact specialized personnel if you have any doubts ...

Page 29: ...siderable stress if the tractor tips over If this happens the structural components must be replaced if they have been bent deformed or damaged in some other way When in the horizontal position the safety frame will provide no protection if the tractor tips up When working in these conditions it is of the utmost importance for the operator to pay the greatest attention when manoeuvring the machine...

Page 30: ...op Calda Cab with heating and air conditioning Top Fredda Accessories activated carbon filter and revolving beacon Heating and ventilating The ventilation function is operated by means of the control A Direct the air flow by positioning front vents The air can be drawn from the outside or from inside the cab by means of rear vents vents closed the air is drawn from the outside through the filter v...

Page 31: ...r conditioner and fan are off before starting the engine Always turn off the air conditioner and fan before stopping the engine Operation To operate the air conditioning system 1 stop the heating function by means of knob C set to position C 2 use knob A to turn on the ventilation 3 use knob L to turn on the cooling function If the fan on the cab roof fails to start within one minute once the syst...

Page 32: ...aring recommended personal protective equipment to safeguard against the harmfulness of the individual substances used Front field lights Front and rear window wipers and washers Revolving beacon Rear field lights Ceiling light Switches The cab switches are installed in the ceiling of the cab itself on the right hand side They are used for the following functions some of which are optional 1 0 Rea...

Page 33: ...e registration book Log Book For other countries If the cab or roll bar are installed after the purchase of the tractor the owner should refer to the national approval agencies to have the tractor s registration or log book brought up to date Safety belts where applicable Wear the safety belts when you use the machine with the safety frame roll bar or ROPS to reduce the risk of accidents if the tr...

Page 34: ...Move the lever used to select the PTO speed to the neutral position Move the hand throttle lever halfway along its travel Depress the clutch pedal Ignition switch Insert the key and turn it as described below Glow plug preheating Keep the key in this position for 8 10 seconds STOP No circuit powered 1 Instruments and warning lights on operating position 2 Engine starts After the engine has started...

Page 35: ...e parking brake Gradually release the clutch pedal Gradually accelerate the engine How to stop the machine Allow the engine to idle Depress the clutch pedal Stop the machine Move the final drive lever to the idle position Apply the parking brake How to stop the engine Turn the ignition key to position 0 Remove the key and put it away in a safe place WARNING The steering action of the power steerin...

Page 36: ...arbox The machine s transmission comprises a gearbox final drive and synchronized reverse shuttle each controlled by its own lever The speed at which you drive the machine must be chosen to suit the work required the implement used the type of ground Information about the ground speeds is given in the technical specifications section Gearshift lever 1 2 N 3 4 The lever can be moved in four positio...

Page 37: ... select the required range stop the machine disengage the main clutch select the required range Reverse shuttle lever The lever has two positions plus neutral forward reverse Selection is synchronized Even though selection is synchronized proceed as described below to select the forward or reverse speeds stop the machine disengage the main clutch select the forward or reverse speed ...

Page 38: ...wo driving wheels possess insufficient grip owing to muddy rugged or slippery ground Do not use four wheel drive on roads as the tyres will quickly wear out The four wheel drive is engaged mechanically with lever B four wheel drive engaged four wheel drive disengaged An indicator light will come on to show that four wheel drive has been engaged ...

Page 39: ...gin to slip Do not engage the lock while one wheel is already slipping Only use the diff lock with the low and standard speed gears and after having previously slowed the engine rate Do not use the diff lock near or round bends If the diff lock fails to release reduce the engine rate stop the machine and release it by moving the steering wheel Power take off Rear power take off PTO The tractor has...

Page 40: ...Upper shaft Consult the technical specifications section for further details The independent PTO is selected mechanically with lever D The PTO is engaged mechanically by pulling guard A and raising clutch lever B The PTO is disengaged by pulling guard A and lowering lever B ...

Page 41: ...he tractor s ground speed Lower shaft Consult the technical specifications section for further details The synchronized PTO is selected mechanically by moving lever C to the position with symbol 1 The synchronized PTO is disengaged by means of clutch pedal E ...

Page 42: ...e third point coupling must NOT be used for towing implements Lower the implement connected to the three point hitch to the ground before getting off the tractor Third point link Coupling The third point coupling has 3 holes to make it easier to hitch the implement and slant it at the correct angle It also establishes the sensitivity of the draft control function which must be selected to suit the...

Page 43: ... be adjusted to limit the side swing of the power lift s lower links 5 6 cm swing for ploughs rotary harrows etc Min swing for leveling blades hoeing attachments etc 0 swing for transporting implements that are not working Universal joint Consult the specific manual for the safe operation and maintenance instructions concerning certain parts of the machine manufactured by third parties ...

Page 44: ...nate to lever movement Draft control This is used to keep the lugging power the tractor must provide constantly under control without overloading the engine and keeping slippage within very low limits ploughs cultivators etc Move lever A fully forwards Use lever B to adjust the required amount of draft Use lever A to raise and lower the power lift Floating mode Ideal when you want to leave the imp...

Page 45: ... to slightly raise The power lift will operate in the draft control mode but will stop the implement from digging too deeply into the soil if it encounters softer ground This prevents the tillage work from becoming irregular Only use lever A to raise and dig in the implement Regulating lift rate and sensitivity Slacken off completely regulating screw to lock the implement in its raised position Th...

Page 46: ...nal The tractor can be equipped with a front tow hook for emergency manoeuvres with the trailer or for towing the actual tractor itself Category B tow hook optional The tractor can be equipped with a rear tow hook of the CUNA CAT B type for towing trailers with one or two axles To adjust the height of the tow hook remove the pins position the hook as shown in the figure fix the pins in place EEC C...

Page 47: ...ermissible load on the front axle KG the permissible load on the rear axle KG The values are given on the tractor s metal data plate Front ballast optional The front ballast consists of cast iron plates The plates have handles so that they can be assembled and disassembled The ballast is fixed in place with blade A connected with screw B which must be tightened to a 5 Kgm 49 Nm torque value Rear b...

Page 48: ...e top unscrew the mobile valve union pour in the water with a common water hose stop filling every so often so as to allow the air to escape stop filling altogether when water spills from the valve the water should fill 75 of the tyre tighten the mobile valve union inflate the tyre to the normal operating pressure How to drain out the water position the valve at the bottom unscrew the mobile valve...

Page 49: ...he two screws B adjust the steering angle by taking the axle swing into account tighten the two check nuts A Note the steering angle must be the same on both sides Front wheel toe in Measure the distance from wheel disc to wheel disc on the front and rear sides on a level with the front axle Distance A must differ no more than 1 5 mm from distance B Proceed as described below to adjust the toe in ...

Page 50: ...ng the tyres Take the greatest care Use tools and equipment that set the tractor in safe conditions Use tools to lift heavy wheels Wheel bolt torque values A The driving torque to fix the flange to the disc is ø 12 10Kgm 98Nm ø 15 16 15Kgm 147Nm ø 18 20 24 25Kgm 245Nm B The driving torque to fix the wheel disc to the hub is Front M14X1 5 15Kgm 147Nm Rear M16X1 5 22Kgm 215Nm Transmission ratio The ...

Page 51: ...e therefore advised to consult your dealer or the tyre manufacturer The values given below are only approximate as they depend on the conditions described above FRONT REAR 2 4 bar 1 6 bar WARNING the tyres must only be changed by competent persons in possession of the necessary equipment and technical know how How to tow the tractor Only use normal towing attachments tow bar or hook for towing bot...

Page 52: ...t on the platform of a truck or trailer Fix the tractor to the platform by means of the couplings on this latter and using the tow hook front and rear as a connection point Do not fix the chains to the drive shaft steering cylinders or other components that could be damaged by the chains themselves ...

Page 53: ... air Greasing Check Adjust Change oil Clean Lubricate Replace 8 50 150 300 400 800 x Notes Engine Consult the engine s operation and maintenance manual Fuel tank Dry air filter Cooling circuit Change fluid every 2 years FIAT PARAFLU 11 Mod 35 40 7 l Mod 45 8 5 l Gearbox housing rear differential power lift AGIP SUPER TRACTOR UNIVERSAL SAE 15W 40 20 kg Front axle mod 35 40 AGIP SUPER TRACTOR UNIVER...

Page 54: ...to open the bonnet Pull the knob Engine assembly Engine Consult the specific manual for the safety notes and operation and maintenance instructions for certain of the components manufactured by other companies ...

Page 55: ... the zone surrounding the tank plug Top up level 8 Use good quality fuel with the technical specifications described in the engine s operation and maintenance manual WARNING top up the fuel level when the engine is off and not overheated Do not smoke near fuel or when the tank is being filled Replace Replace the fuel plug with a genuine spare if it is missing or damaged Replace the tank with a gen...

Page 56: ...ks dusty dry etc Proceed as described below release and remove the cover remove the external filter blow a jet of compressed air maximum pressure 3 BAR from the inside towards the outside fit the filter back into its housing close with the cover with the drain valve in the lowest position DO NOT remove the internal safety filter it must neither be cleaned nor damaged Replace 300 Replace the extern...

Page 57: ...ual Every so often check to make sure that all the pipe clamps are well tightened Clean 50 Clean the radiator guard when necessary or at least once a week Remove the guard from its housing Use compressed air Top up level Top up the level of the cooling fluid when required Remove the plug from the reservoir It is advisable to use FIAT PARAFLU 11 fluid It is also advisable to use antifreeze solution...

Page 58: ... of fluids such as fuels lubricants coolants and other various liquids in the environment Check 50 Check the oil level by means of the dipstick MIN MAX If necessary top up with oil of the recommended type Clean Keep the following parts clean the oil bleeder plug on top of the power lift housing under the seat the zone surrounding the plug with the dipstick ...

Page 59: ...ne or diesel fuel dry with compressed air fit the cover back on and close it Top up level Check the oil level by means of the dipstick MIN MAX If necessary top up with oil of the recommended type Change 800 Change the transmission oil with 20 kg of new oil The recommended type of oil is AGIP SUPER TRACTOR UNIVERSAL SAE 15W 40 Oil draining plug A Oil filling plug with dipstick MIN MAX Allow the oil...

Page 60: ...nding the plug with dipstick Greasing 50 Grease the following parts A front axle pivot pin 2 lubricators B the hub kingpins 2 lubricators right and left It is advisable to use AGIP GREASE LP2 Change 800 Change the transmission oil with 2 5 kg of new oil The recommended oil is AGIP SUPER TRACTOR UNIVERSAL SAE 15W 40 Oil draining plug B It is advisable to unscrew the plugs on the hubs to allow the o...

Page 61: ...ep the following part clean the zone surrounding plug A Greasing 50 Grease the front axle pivot pin 2 lubricators It is advisable to use AGIP GREASE LP2 Change 800 Change the transmission oil with 3 5 kg of new oil The recommended oil is Agip Rotra MP SAE 80W 90 Oil draining plugs B and D It is advisable to unscrew plugs C on the hubs to allow the oil to drain out more easily Oil filling plug A Al...

Page 62: ... of the control pedal A 20mm Adjust To adjust the pedal s travel loosen the check nut operate the adjuster tighten the check nut check the idle travel Replace If necessary have the clutch assembly replaced by an authorized workshop Only use a genuine spare ...

Page 63: ...e travel of the control pedal A 20mm Adjust To adjust the pedal s travel loosen the check nut operate the adjuster tighten the check nut check the idle travel Replace If necessary have the clutch assembly replaced by an authorized workshop Only use a genuine spare ...

Page 64: ...arious liquids in the environment Check 150 Check the level of the hydraulic oil in the tank The tank must be three quarters full Top up level If necessary top up the level in the tank Recommended oil AGIP ATF II D Change X The oil in the hydraulic circuit must be changed every 2 years Recommended oil AGIP ATF II D Final drive lever Greasing 50 Grease the final drive lever Recommended grease AGIP ...

Page 65: ...raulic oil in the reservoir The reservoir must be three quarters full Adjust Adjust the brakes if brake pedal travel becomes excessive or when one of the wheels brakes in a different way IMPORTANT Only your dealer or specialized personnel may adjust the braking system Top up level Top up the level in the reservoir when necessary Recommended oil AGIP ATF II D Change X The oil in the hydraulic circu...

Page 66: ...fixed to the tractor Clean Keep the battery clean with a damp antistatic cloth Keep the battery poles and cable terminals clean Greasing Lightly grease the poles and terminals when necessary Use Vaseline based grease not normal grease Top up level This type of battery cannot be topped up WARNING DO NOT OPEN THE BATTERY Idle periods If the tractor is not used for a long period of time charge the ba...

Page 67: ... force in the country of use Adjust Consult specialized personnel in possession of the specific tools required in order to have the headlights adjusted correctly Replace Replace burnt out light bulbs with others if identical technical characteristics see indications on the bulbs themselves Consult specialized personnel if in doubt ...

Page 68: ...N A Function A 20A Power socket power supply B 15A Horn power supply C 5A Rh front side light Lh rear side light 7 pin socket D 5A Lh front side light License plate light Rh rear side light 7 pin socket E 5A Brake light power supply Four wheel drive switch PTO switch F 10A Multi function dashboard Fuel pump motor Motor stop coil G 7 5A Lh dipped beam H 7 5A Rh dipped beam I 10A 7 pin socket power ...

Page 69: ...rized water for cleaning direct the jet well away from tyres hydraulic pipes radiator electrical components soundproofing seals and other components that could be damaged by the pressure of the water WARNING Do not dispose of fluids such as fuels lubricants coolants and other various liquids in the environment Check Periodically check the condition of the bodywork Abrasions and deep scoring must b...

Page 70: ...check the condition of the pipes and unions that the pulley and compressor screws are well tightened the tension of the compressor belt Have the following parts checked annually by specialized personnel compressor oil level tightness of the system using special tools Clean Clean the following components with compressed air when required or at least once a week the cab radiator s side ventilation g...

Page 71: ...ssion Speed kph 30 Steering system Steering angle 55 Independent rear PTO 540 rpm with 2518 rpm engine rate 1000 rpm with 2500 rpm engine rate Optional 2000 rpm with 2500 rpm engine rate Shaft profile 1 3 8 ASAE with 6 splines Rotation direction clockwise Rear Synchronized with engine counter clockwise Shaft profile 1 1 8 ASAE with 6 splines Power take off Ratio of synchronized PTO rev wheel turn ...

Page 72: ...ax height to cab mm 2140 2230 2140 2230 K Min max height to seat mm 975 1050 975 1050 H Min max ground clearance mm 250 330 250 330 C Wheelbase mm 1620 1685 P Min max front track mm 900 1200 900 1200 L Min max rear track mm 860 1270 860 1270 Minimum turning radius with brakes m 2 8 3 Weight with safety frame kg 1380 1450 Weight with cab kg 1480 1550 Front ballast kg 15 x 5 ...

Page 73: ...73 Speeds ...

Page 74: ... at 40 C mm2 s 100 Viscosity at 100 C mm2 s 13 6 Viscosity at 15 C mPa s 3300 Viscosity index 135 Flash point V A C 220 Pour point C 27 Absolute gravity at 15 C Kg l 0 884 JD Standard Agip Rotra MP SAE 80W 90 oil Viscosity at 40 C mm2 s 144 Viscosity to 100 C mm2 s 15 Viscosity at 26 C mPa s 110000 Viscosity index 104 Flash point V A C 210 Pour point C 27 Absolute gravity at 15 C Kg l 0 900 JD Sta...

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Page 76: ...Published by the TECHNICAL PUBLICATIONS OFFICE Serial N 06380979 2th Edition Printed in Italy ...