GOM ATOS II Triple Scan, User Manual

Page 1: ...chweig E Mail info gom com Germany www gom com Tel 49 0 531 390 29 0 Fax 49 0 531 390 29 15 atos2 3_rev02_so 400 800 v7 5 0_en_rev b 2012 01 03 ATOS User Manual Hardware ATOS II and III Triple Scan Wi...

Page 2: ...oking into the light source may be harmful for your eyes See also 2 1 1 Technical Data Check cables and if damaged replace them by all means Protect the cables from mechanical load squeezing ten sion...

Page 3: ..._ 20 7 3 11 Insert Cameras in Position SO ______________________ 20 7 3 12 Fix Cameras in Position SO ________________________ 20 7 3 13 Rotate Cameras Against Eccentric Stop and Fix Them___ 21 7 3 14...

Page 4: ...Table of Contents Page 4 44 atos2 3_rev02_so 400 800 v7 5 0_en_rev b 2012 01 03...

Page 5: ...t how to handle the lenses Section 5 describes the control elements and LED indicators of the sensor Section 6 describes the control elements of the optional 3D pan and tilt head Section 7 describes t...

Page 6: ...radiation blue 400 500 nm Medium risk according to DIN EN 62471 issue March 2009 when looking into the light source Ambient conditions 5 C to 40 C non condensing Voltage range typical 90 240 V 50 60 H...

Page 7: ...justments For a complete sensor adjustment you need to adjust the angle rela tions of the cameras and set the focus and aperture of the lenses Then the complete system is calibrated by means of calibr...

Page 8: ...90 CP40 MV100 60 60 x 45 x 35 0 017 0 4 490 28 C H 90 120 CP40 MV60 38 38 x 29 x 15 0 012 0 4 490 28 C H 105 150 CP40 MV38 ATOS II Rev 02 800 800 2000 2000 x 1500 x 1500 0 789 12 1980 22 1 or E 8 20...

Page 9: ...3 1 1 Camera Positions and Camera Eccentric Stops ATOS Triple Scan with camera positions SO 400 and 800 ATOS Triple Scan with camera positions SO 400 Camera position 800 approx distance in mm Camera p...

Page 10: ...s ATOS sensor without cover of cam era lenses Camera angle Measuring distance from ATOS label to the center of the measur ing volume Camera lens right R Camera lens left L Center of the measuring volu...

Page 11: ...he pro jector lens may be damaged 4 1 Lens Types L e n s e s f o r C a m e r a P o s i t i o n s 4 0 0 a n d 8 0 0 L e n s e s f o r C a m e r a P o s i t i o n S O Camera lens left L Camera lens righ...

Page 12: ...lly by hand lock the focus locking ring if necessary to ensure screwing in without any problems 5 Control Elements and LED Indicators Yellow LED illuminates in case of active Gigabit transmission at i...

Page 13: ...12 01 03 5 1 Web Interface You reach the Web interface in the ATOS software via Digitize Sensor Hardware Analyze System Sensor Status Prerequisite The sensor must be switched on and connected to the c...

Page 14: ...itioning of Sensor Always position the sensor using both hands see figure below one hand at the sensor handle and the other hand at one of the three pan and tilt handles of the pan and tilt head Only...

Page 15: ...The hexagon plate holds the sensor in the locking mechanism Always make sure that the hexagon plate really holds the sensor in the locking mechanism Locking mechanism with hexagon plate without sensor...

Page 16: ...t of lenses has never been adjusted before or is decalibrated 7 2 Measuring Volume Use the table in section 3 1 to determine a measuring volume You create larger measuring volumes with camera position...

Page 17: ...ions Step by Step Page 17 44 atos2 3_rev02_so 400 800 v7 5 0_en_rev b 2012 01 03 7 3 1 ATOS Triple Scan Sensor With Cameras in Position 400 ATOS Triple Scan sensor without connection cable 7 3 2 Remov...

Page 18: ...ging the Camera Positions Step by Step Sensor Setup Page 18 44 atos2 3_rev02_so 400 800 v7 5 0_en_rev b 2012 01 03 7 3 4 Remove Camera Lenses 7 3 5 Mount Dust Covers 7 3 6 Loosen Projector Lens With T...

Page 19: ...up Changing the Camera Positions Step by Step Page 19 44 atos2 3_rev02_so 400 800 v7 5 0_en_rev b 2012 01 03 7 3 7 Unscrew Projector Lens Manually 7 3 8 Remove Housing Screws 7 3 9 Remove Upper Part o...

Page 20: ...p Sensor Setup Page 20 44 atos2 3_rev02_so 400 800 v7 5 0_en_rev b 2012 01 03 7 3 10 Remove Cameras and Fixing Screws 7 3 11 Insert Cameras in Position SO 7 3 12 Fix Cameras in Position SO Do not tota...

Page 21: ...entric stop in camera position 400 see section 3 Fix the camera screws with a torque of 5 Nm If for one camera position two eccentric stops are available please read in section 3 1 which stop you need...

Page 22: ...ep by Step Sensor Setup Page 22 44 atos2 3_rev02_so 400 800 v7 5 0_en_rev b 2012 01 03 7 3 15 Screw on the Upper Part of the Housing Max torque 2 Nm 7 3 16 Screw in Projector Lens Manually 7 3 17 Hand...

Page 23: ...2_so 400 800 v7 5 0_en_rev b 2012 01 03 7 3 18 Remove Dust Covers 7 3 19 Screw in Lenses Hand Tight 7 3 20 Mount Camera Covers Please read in section 3 1 which type of camera cover A H you need to use...

Page 24: ...hanging the Camera Positions Step by Step Sensor Setup Page 24 44 atos2 3_rev02_so 400 800 v7 5 0_en_rev b 2012 01 03 7 3 21 Insert Air Filter 7 3 22 ATOS Triple Scan Sensor With Cameras in Position S...

Page 25: ...suring distance filters focuses A software dialog guides you through the required individual steps If you use a set of lenses that has never been adjusted before or that is decalibrated you also need...

Page 26: ...just projector focus Not required for Triple Scan sensors polarization filter Not required for Triple Scan sensors polarization filter Adjust left camera aperture Adjust right camera aperture 7 4 1 Ca...

Page 27: ...e shows the adjustment possibilities for the laser pointers The adjustment screws A and B move the laser beam with respect to each oth er S t e p s t o a d j u s t t h e l a s e r p o i n t e r s You...

Page 28: ...remote control The remote control allows for measure ments without using the mouse or key board 1 x receiver for the wireless remote con trol The receiver is operated at a USB connection of the measur...

Page 29: ...ey Key Press Function Remote control on off Snap images during calibration and start function Measure Control the button functions in error dialogs according to the display Control the button function...

Page 30: ...g volumes and panels in the case are used for medium size measuring volumes MV 700 to 320 for camera position 400 Panels with a magnetic support are suitable for the smallest measuring volumes e g MV...

Page 31: ...s A prerequisite for successful calibration is the correct setup of the sensor The measuring object defines the measuring volume and thus the set of lenses to be used Depending on the measuring volume...

Page 32: ...calibration panel CP40 with an ATOS Triple Scan sensor on a stand There are two types of this calibration panel For measuring volumes with camera position 400 and 800 only With magnetic support for m...

Page 33: ...n panel is very sensitive Therefore nev er touch the surface directly with your hands Calibration panels for measuring volumes with camera position 400 and 800 remain in the case during the calibratio...

Page 34: ...dy set up see section 7 and the ATOS software knows which measuring volume and which camera position you want to use Based on this in formation the software determines the required focal lengths of th...

Page 35: ...e individual calibration steps In the first step you are asked to place the sensor and the cali bration object in the center of the measuring volume Enable the Automatic exposure time In exceptional c...

Page 36: ...the instructions of the software until the end of the calibration process 9 3 5 Calibration Result At the end of the calibration process the calibration result is shown separately for camera and proje...

Page 37: ...The calculated 3D coordinates are then calculated back again into the 2D camera images For the position of the reference points this results in the so called reference point deviation intersection er...

Page 38: ...ed correctly into the ATOS software Otherwise your measuring system may prob ably provide inaccurate measuring data 9 4 3 Preparing the Calibration Process When you want to calibrate a measuring volum...

Page 39: ...me setting you need to adjust the exposure time for each new image again Please follow the instructions until the end of the calibration process In order to capture the entire measuring volume you nee...

Page 40: ...on object needs to be placed into three positions in the center of the measuring volume further away from the sensor and closer to the sensor These three new images are combined with the original cali...

Page 41: ...rev02_so 400 800 v7 5 0_en_rev b 2012 01 03 10 Checking and Cleaning the Air Filter Check the air filter of the sensor in regular intervals We recommend cleaning the filter every 3 months or more ofte...

Page 42: ...9 PC Cabling Page 42 44 atos2 3_rev02_so 400 800 v7 5 0_en_rev b 2012 01 03 11 Cabling 11 1 Cabling with 19 PC Please do not mix up the Gigabit data links CAM L and CAM R Oth erwise the sensor cannot...

Page 43: ...400 800 v7 5 0_en_rev b 2012 01 03 11 2 Cabling with Laptop The data link to a laptop always is a Gigabit data link Please use the CAM L connection If you have a connection cable for two Gigabit data...

Page 44: ...GigE data link of the high resolution cameras If there are specific domain regulations in your company please make sure that these settings do not affect the firewall settings of the GigE camera data...