SERVICING
25
COOLING - SERVICE ANALYSIS GUIDE
X = applies to 3 phase units only
Complaint
System
Operating
Pressures
POSSIBLE CAUSE
DOTS IN ANALYSIS
GUIDE INDICATE
"POSSIBLE CAUSE"
SYMPTOM
S
y
s
te
m
w
ill
n
o
t s
ta
rt
C
o
m
p
re
s
s
o
r w
ill
n
o
t
st
a
rt
- f
a
n
ru
n
s
Com
p
.
a
nd Co
nd
. F
an wi
ll n
o
t
s
tar
t
E
v
a
p
o
ra
to
r fa
n
w
ill
n
o
t
sta
rt
C
o
nd
en
se
r f
a
n wi
ll no
t st
a
rt
Com
p
re
s
s
o
r
ru
ns
-
goe
s
o
ff
on ov
e
rl
o
ad
C
o
m
p
re
ssor
cycl
e
s
o
n
o
v
er
lo
a
d
S
y
st
em
r
u
ns
c
o
nt
in
uo
us
ly
-
l
it
tl
e
c
o
o
lin
g
T
o
o
co
o
l
an
d
th
en
t
o
o
w
a
rm
N
o
t co
o
l
en
ou
g
h
on
w
a
rm
d
a
y
s
C
e
rt
ai
n
a
rea
s t
o
o
co
ol
,
ot
he
rs
t
o
o
w
a
rm
C
o
m
p
re
ssor
wo
n'
t sh
ift
to
h
ig
h
sta
g
e
coo
lin
g
C
o
m
p
re
s
s
o
r i
s
n
o
is
y
L
o
w suct
io
n pr
e
ssu
re
L
o
w he
ad
p
ressu
re
H
igh
su
cti
o
n
pr
e
ssur
e
Hi
g
h
he
ad pr
es
s
u
re
Test Method
Remedy
S
ee S
e
rv
ice
Pr
oce
dure
R
e
f.
Power Failure
•
Test Voltage
S-1
Blown Fuse
•
X
• •
X
Inspect Fuse Size & Type
S-1
Loose Connection
•
• • • •
Inspect Connection - Tighten
S-2, S-3
Shorted or Broken Wires
• • • • • •
Test Circuits With Ohmmeter
S-2,S-3
Open Overload
•
• • •
Test Continuity of Overload
S-16A, S-17A
Faulty Thermostat
•
•
Test continuity of Thermostat & Wiring
S-3
Faulty Transformer
•
•
Check control circuit with voltmeter
S-4
Shorted or Open Capacitor
•
• • •
X
Test Capacitor
S-15
Shorted or Grounded Compressor
•
•
Test Motor Windings
S-17B
Unloader Solenoid
•
•
•
Test unloader operation
S-17C
Compressor Stuck
• •
•
Use Test Cord
S-17D
Faulty Compressor Contactor
•
•
• •
Test continuity of Coil & Contacts
S-7, S-8
Faulty Fan Relay
•
Test continuity of Coil And Contacts
S-7
Open Control Circuit
• • •
Test Control Circuit with Voltmeter
S-4
Low Voltage
•
• •
Test Voltage
S-1
Faulty Evap. Fan Motor
•
•
Repair or Replace
S-16A
Shorted or Grounded Fan Motor
•
•
Test Motor Windings
S-16A
Improper Cooling Anticipator
•
•
Check resistance of Anticipator
S-3B
Shortage of Refrigerant
• •
• •
Test For Leaks, Add Refrigerant
S-101, 103
Restricted Liquid Line
• •
• •
Remove Restriction, Replace Restricted Part
S-112
Dirty Air Filter
•
• •
•
Inspect Filter-Clean or Replace
Dirty Indoor Coil
•
• •
•
Inspect Coil - Clean
Not enough air across Indoor Coil
•
• •
•
Check Blower Speed, Duct Static Press, Filter
S-200
Too much air across Indoor Coil
•
Reduce Blower Speed
S-200
Overcharge of Refrigerant
• •
•
• •
Recover Part of Charge
S-113
Dirty Outdoor Coil
• •
•
•
Inspect Coil - Clean
Noncondensibles
•
•
•
Recover Charge, Evacuate, Recharge
S-114
Recirculation of Condensing Air
•
•
•
Remove Obstruction to Air Flow
Infiltration of Outdoor Air
•
• •
Check Windows, Doors, Vent Fans, Etc.
Improperly Located Thermostat
•
•
Relocate Thermostat
Air Flow Unbalanced
•
•
Readjust Air Volume Dampers
System Undersized
•
•
Refigure Cooling Load
Broken Internal Parts
•
Replace Compressor
S-115
Inefficient Compressor
•
• •
Test Compressor Efficiency
S-104
Unbalanced Power, 3PH
•
• •
Test Voltage
S-1
Wrong Type Expansion Valve
• • •
•
• •
Replace Valve
S-110
Expansion Device Restricted
• • •
•
• •
Remove restriction or replace expansion device
S-110
Expansion Valve Bulb Loose
•
Tighten Bulb Bracket
S-105
Inoperative Expansion Valve
•
•
•
Check Valve Operation
S-110
Loose Hold-down Bolts
•
Tighten Bolts
Flowrator Not Seating Properly
•
• •
Check Flowrator & Seat or Replace Flowrator
S-111
No Cooling
Unsatisfactory Cooling