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21

1.

Remove the rubber plug/cap from the front cover right-side
drain port. Save for use in step 3.

2.

Secure Hose A to front cover drain port with a red hose clamp.
Route hose to rear right side panel grommet hole.

3.

Remove grommet from front right-side panel drain hole.  Seal
hole in grommet with large end of plug.  Reinstall grommet and
plug into side panel drain hole.

4.

Cut 1/4 inch from the end of the drain port on the externally
mounted rubber elbow.  Discard cut portion.

5. Insert Tube 1 into rubber elbow drain port and secure with a

silver hose clamp.  Angle tube outward toward front of
furnace.

6. Cut 17 7/8 inches from the long end of Hose B and discard.
7. Secure remaining end of Hose B to exposed end of Tube 1

with a green hose clamp.  Route hose toward right side
panel grommet holes.

8.

Insert short end of one Tube 2 through rear right side panel
grommet drain hole.  Secure tube to Hose A with a green
hose clamp.

9. Insert short end of remaining Tube 2 into Hose B from

rubber elbow and secure with green hose clamp.  Ensure
hoses and tubes maintain a downward slope for proper
drainage and are not kinked or binding.

For details concerning mounting of the drain trap, refer to the fol-
lowing section.

U

PRIGHT

 D

RAIN

 T

RAP

 M

OUNTING

 (L

EFT

 

OR

 R

IGHT

 S

IDE

 P

ANEL

)

1. Insert drain tubes into drain trap and position the drain trap

against the side panel.  

NOTE:

  Drain tubes must reach the

bottom of the drain trap.

2. Secure drain trap to side panel at the mounting holes

(dimples or crosshairs) located below the grommet drain
holes.

3.

Attach PVC drain line to drain trap outlet with either a 90° elbow
or coupling.

H

ORIZONTAL

 I

NSTALLATIONS

NOTE:

 This furnace is shipped from the factory as a Dedicated Upflow.

A “Blocked Drain Kit” is available and 

MUST BE USED

 if the furnace

is installed Horizontal Left or Horizontal Right. Check the Serial/ Rating
Plate on the furnace for the Kit P/N.

R

IGHT

 S

IDE

 D

OWN

BLOCKED

 

DRAIN

 

KIT

 

IS

 

REQUIRED

 

FOR

 

HORIZONTAL

 

INSTALLATIONS

 

WITH

 

THE

 

RIGHT

 

SIDE

 

OR

 

LEFT

 

SIDE

 

DOWN

. T

HE

 

KIT

 

PROTECTS

 

AGAINST

 

A

 

BLOCKED

 

CONDENSATE

 

DRAIN

. F

AILURE

 

TO

  

PROPERLY

 

INSTALL

 

THE

 

KIT

 

COULD

 

LEAD

 

TO

 

BODILY

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

CARBON

 

MONOXIDE

 

EXPOSURE

.

WARNING

NOTE:

 This furnace is shipped from the factory as a Dedicated Upflow.

A “Blocked Drain Kit” is available and 

MUST BE USED

 if the furnace

is installed Horizontal Left or Horizontal Right. Check the Serial/ Rating
Plate on the furnace for the Kit P/N.

Horizontal installations with the right side down require that the drain
hoses be connected to the right side front cover drain port and the
rubber elbow drain port.
Make connections as follows:

1. Remove the rubber plug/cap from the coil front cover drain

port.

2. Secure Hose A to front cover drain tap with a red hose clamp.

Route hose to rear right (down) side panel grommet holes.

3.

Cut 1/4 inch from the end of the drain port on the rubber elbow
and discard.

4.

Insert Tube 1 into rubber elbow drain port and secure with a
silver hose clamp. Angle tube outward toward front of furnace.

5. Cut 17 3/4 inches from the long end (end opposite the bend)

of Hose B. Save the part with the bend and discard the
17 3/4 inch piece that was cut.

6. Secure remaining end of Hose B to exposed end of Tube 1

with a green hose clamp.  Route hose to front right down
side panel grommet holes.

7. Cut 5 1/2 inches straight length from the long end (end with

taper) of each Tube 2.  Save the 5 1/2” long pieces and
discard the pieces with the bends.

8. Insert approximately one inch of each Tube 2 through the

right down side panel grommet holes.  Secure tubes to
Hose A and Hose B using green hose clamps.  Ensure
hoses and tubes maintain a downward slope for proper
drainage and are not kinked or bound.

9. A “Blocked Drain Kit” MUST be installed for right side down

installations.  The kit includes a front cover pressure switch
that must be used to protect against a blocked drain
condition.  Install the front cover pressure switch per the
instructions included with the “Blocked Drain Kit”.  Failure to
install the “Blocked Drain Kit” will void the warranty and could
lead to bodily injury or death.

For details concerning mounting of the drain trap, refer to 

Section

X, Condensate Drain Lines and Drain Trap - Horizontal Drain Trap
Mounting (Left or Right Side Panel).

L

EFT

 S

IDE

 D

OWN

BLOCKED

 

DRAIN

 

KIT

 

IS

 

REQUIRED

 

FOR

 

HORIZONTAL

 

INSTALLATIONS

 

WITH

 

THE

 

RIGHT

 

SIDE

 

OR

 

LEFT

 

SIDE

 

DOWN

. T

HE

 

KIT

 

PROTECTS

 

AGAINST

 

A

 

BLOCKED

 

CONDENSATE

 

DRAIN

. F

AILURE

 

TO

  

PROPERLY

 

INSTALL

 

THE

 

KIT

 

COULD

 

LEAD

 

TO

 

BODILY

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

CARBON

 

MONOXIDE

 

EXPOSURE

.

WARNING

NOTE:

 This furnace is shipped from the factory as a Dedicated Upflow.

A “Blocked Drain Kit” is available and 

MUST BE USED

 if the furnace

is installed Horizontal Left or Horizontal Right. Check the Serial/ Rating
Plate on the furnace for the Kit P/N.

Horizontal installations with the left side panel down will require drain
hoses to be connected to the left side front cover drain port and the
side drain port on the rubber elbow.

1.

Remove the rubber plug/cap from the coil front cover left (down)
side drain port.

2.

Secure Hose A to front cover drain port with a red hose clamp.
Route hose to rear left (down) side panel grommet holes.

NOTE:

  For left side drainage, grommets must be relocated to

left side panel.

3.

Remove the rubber cap from the side drain port on the rubber
elbow.

4. Secure the short end of Hose B to rubber elbow side drain

port using a green hose clamp. 

 NOTE:

  For left side drainage,

route hose to far left (down) side panel grommet holes.

NOTE: 

Horizontal left side connections (when using new

side port drain elbow) does not require connecting a hose
to the induced draft blower housing.

5.

Cut 5 1/2 inches straight length from the long end (end with

Summary of Contents for AKSS9/GKS9

Page 1: ...ibility to install the product safely and to know it well enough to be able to instruct a customer in its safe use Safety is a matter of common sense a matter of thinking before acting Most dealers ha...

Page 2: ...ND COMBUSTION AIR PIPING PRACTICES 13 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 14 STANDARD FURNACE CONNECTIONS 14 ALTERNATE FURNACE CONNECTIONS 14 NON DIRECT VENT SINGLE PIPE PIPING 15 D...

Page 3: ...MODE 31 COOLING MODE 31 FAN ONLY MODE 31 XVI Operational Checks 31 BURNER FLAME 31 XVII Safety Circuit Description 32 GENERAL 32 INTEGRATED CONTROL MODULE 32 PRIMARY LIMIT 32 AUXILIARY LIMIT 32 ROLLOU...

Page 4: ...ANCE DO NOT TOUCH ANY ELECTRICAL SWITCH DO NOT USE ANY PHONE IN YOUR BUILDING IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBORS PHONE FOLLOW THE GAS SUPPLIERS INSTRUCTIONS IF YOU CANNOT REACH YOUR G...

Page 5: ...by the furnace to areas outside the space containing the furnace the return air shall also be handled by duct s sealed to the furnace casing and terminating outside the space containing the furnace A...

Page 6: ...THE UNIT IS IN A BUILDING THAT IS OR WILL BE VACANT CARE SHOULD BE TAKEN TO ROUTINELY INSPECT MAINTAIN AND MONITOR THE UNIT IN THE EVENT THAT THE BUILDING MAY BE EXPOSED TO FREEZING TEMPERATURES AND...

Page 7: ...ow furnace may be the same width as the furnace or may be one size larger than the furnace Example a C width coil may be installed with a B width furnace For upflow applications the front of the coil...

Page 8: ...ostat where it may be influ enced by any of the following Drafts or dead spots behind doors in corners or under cabinets Hot or cold air from registers Radiant heat from the sun Light fixtures or othe...

Page 9: ...atisfactory combustion of gas proper venting and the maintenance of ambient temperature at safe limits under normal conditions of use Equipment shall be located so as not to interfere with proper circ...

Page 10: ...ting of all equipment in the enclosure Outlet air duct Inlet air duct If the appliance room is located against an outside wall and the air openings communicate directly with the outdoors each opening...

Page 11: ...panel s and or basepan For horizontal upflow furnaces return air ductwork must be attached to the basepan NOTE Ductwork must never be attached to the back of the furnace Contact your distributor for...

Page 12: ...dard altitude Propane gas installations require an orifice change to compensate for the energy content difference between natural and propane gas For furnaces being converted to LP gas it is strongly...

Page 13: ...be CSAlisted The solvent cement for the PVC toABS transition joint must meet ASTM D3138 Fittings must be DWV type fittings meetingASTM D2661 andASTM D3311 and if used in Canada must be CSA listed Car...

Page 14: ...ent Vent Flue Terminations Grade or Highest Anticipated Snow Level 3 min 12 min 4 min 12 min Vent Termination Clearances NOTE In Canada the Canadian Fuel Gas Code takes precedence over the preceding t...

Page 15: ...of the alternate vent flue location for upright installations requires the drain trap be installed on the same side of the unit as the flue pipe 8 For horizontal installations externally secure the f...

Page 16: ...e pipe passing through the wall and prohibit damage to piping connections a coupling should be installed on either side of the wall and solvent ce mented to a length of pipe connecting the two couplin...

Page 17: ...strictions The pen etrations through the roof must be sealed tight with proper flashing such as is used with a plastic plumbing vent Horizontal terminations should be as shown in the following figure...

Page 18: ...ation 0 24 Vent termination from wall 8 min 12 max Combustion air intake from wall 6 max Vent and intake clearance to ground or anticipated snow level 12 min ____________________________________ SCREE...

Page 19: ...lets at the same elevation and always terminate all air intakes at the same elevation HOSE A HOSE B SIDE PANEL GROMMET HOLES GREEN HOSE CLAMP 3 PLACES TUBE 1 RUBBER ELBOW RIGHT SIDE PANEL DRAIN TRAP T...

Page 20: ...onnected to drain ports on the rubber elbow and the recuperator coil front cover The drain lines are then routed through the right or left side panel and into the drain trap secured to the outside of...

Page 21: ...e hose to rear right down side panel grommet holes 3 Cut 1 4 inch from the end of the drain port on the rubber elbow and discard 4 Insert Tube 1 into rubber elbow drain port and secure with a silver h...

Page 22: ...diagram for wire routings If any of the original wire as supplied with the furnace must be replaced it must be replaced with wiring material having a temperature rating of at least 105 C Any re placem...

Page 23: ...bination of the lower air density and a lower manifold pressure will prohibit the burner orifice from drawing the proper amount of air into the burner This may cause incomplete combustion flash back a...

Page 24: ...E PROPERTY DAMAGE PERSONAL INJURY OR DEATH MAY OCCUR IF THE CORRECT CONVERSION KITS ARE NOT INSTALLED THE APPROPRIATE KITS MUST BE APPLIED TO ENSURE SAFE AND PROPER FURNACE OPERATION ALL CONVERSIONS M...

Page 25: ...t in operation leak test the unit and gas connec tions TO AVOID THE POSSIBILITY OF EXPLOSION OR FIRE NEVER USE A MATCH OR OPEN FLAME TO TEST FOR LEAKS WARNING Check for leaks using an approved chlorid...

Page 26: ...00 185 390 590 Data in accordance with NFPA pamphlet NO 54 Propane Gas Piping Chart II XIII CIRCULATING AIR FILTERS DUCTWORK AIR FLOW Duct systems and register sizes must be properly designed for the...

Page 27: ...oling coil it is recommended that a removable access panel be provided in the outlet air duct This opening shall be accessible when the furnace is installed and shall be of such a size that the heat e...

Page 28: ...the manual gas shutoff valve external to the furnace 2 Turn off the electrical power to the furnace 3 Set the room thermostat to the lowest possible setting 4 Remove the burner compartment door NOTE...

Page 29: ...se from the hose barb fitting or inlet pressure boss 11 Replace inlet pressure tap a Honeywell VR8215 valve Remove the 1 8 NPT hose barb fitting from the inlet pressure tap Replace the inlet pressure...

Page 30: ...ubic foot Input 1 000 BTU ft3 x 3600 sec hr 34 sec ft3 Input 106 000 BTU hr Minor changes to the input rate may be accomplished through mani fold pressure adjustments at the gas valve Refer to Section...

Page 31: ...ed following a fixed thirty second blower on delay Furnace runs integrated control module monitors safety circuits continuously R and W thermostat contacts open completing the call for heat Gas valve...

Page 32: ...ct electrical components Use the following precautions during furnace installation and servicing to protect the integrated control module from damage By putting the furnace the control and the person...

Page 33: ...ace Toremove 1 Turn OFF electrical power to furnace 2 Remove filter s from the central return register or ductwork 3 Replace filter s by reversing the procedure for removal 4 Turn ON electrical power...

Page 34: ...g is an indication of an operational problem Perform the checks listed in Section XIV Startup Procedure andAdjustments to reduce the chances of repeated fouling XX BEFORE LEAVING AN INSTALLATION Cycle...

Page 35: ...kage proper length elbows and termination Check drain system Correct as necessary Correct pressure switch setpoint or contact motion Tighten or correct wiring connection Pressure switch hose blocked p...

Page 36: ...and circulation blower runs continuously No furnace operation Integrated control module diagnostic LED is flashing FIVE 5 flashes Flame sensed with no call for heat Correct short at flame sensor or i...

Page 37: ...OW 1 5 757 44 753 44 734 45 704 47 674 49 620 524 438 HIGH 3 0 1449 36 1409 37 1326 39 1273 41 1201 43 1194 1136 1018 AKSS90703BX MED 2 5 1192 43 1172 44 1141 45 1094 47 1046 49 973 904 793 MED HI MED...

Page 38: ...LOW 1 5 757 44 753 44 734 45 704 47 674 49 620 524 438 HIGH 3 0 1449 36 1409 37 1326 39 1273 41 1201 43 1194 1136 1018 GKS90703BX MED 2 5 1192 43 1172 44 1141 45 1094 47 1046 49 973 904 793 MED HI ME...

Page 39: ...PED 3 IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED IT MUST BE REPLACEDWITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105 TERMINAL SWITCH PRESS 5 UNIT MUST BE...

Page 40: ...fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local ga...

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