39
If supply pressure differs from table, make the necessary adjust-
ments to pressure regulator, gas piping size, etc., and/or consult
with local gas utility.
5. Turn OFF gas to furnace at the manual shutoff valve and
disconnect manometer. Reinstall plug before turning on
gas to furnace.
6. Turn OFF any unnecessary gas appliances stated in step
3.
Gas Line
Gas
Shutoff
Valve
Gas Line
To Furnace
Drip Leg Cap
With Fitting
Manometer Hose
Manometer
Open To
Atmosphere
Measuring Inlet Gas Pressure (Alt. Method)
G
AS
M
ANIFOLD
P
RESSURE
M
EASUREMENT
AND
A
DJUSTMENT
T
O
PREVENT
UNRELIABLE
OPERATION
OR
EQUIPMENT
DAMAGE
,
THE
GAS
MANIFOLD
PRESSURE
MUST
BE
AS
SPECIFIED
ON
THE
UNIT
RATING
PLATE
.
O
NLY
MINOR
ADJUSTMENTS
SHOULD
BE
MADE
BY
ADJUSTING
THE
GAS
VALVE
PRESSURE
REGULATOR
.
CAUTION
Only small variations in gas pressure should be made by adjusting
the gas valve pressure regulator. The manifold pressure must be
measured with the burners operating. To measure and adjust the
manifold pressure, use the following procedure.
1. Turn OFF gas to furnace at the manual gas shutoff valve
external to the furnace.
2. Turn off all electrical power to the system.
3. Outlet pressure tap connections:
a. Honeywell VR9205 valve: Remove the outlet pressure
boss plug. Install an 1/8" NPT hose barb fitting into the
outlet pressure tap.
b. White-Rodgers 36G54 valve: Back outlet pressure test
screw (inlet/outlet pressure boss) out one turn
(counterclockwise, not more than one turn).
4. Attach a hose and manometer to the outlet pressure barb
fitting (Honeywell valve) or outlet pressure boss (White-
Rodgers valve).
5. Turn ON the gas supply.
6. Turn on power and close thermostat “R” and “W1” contacts
to provide a call for low stage heat.
7. Measure the gas manifold pressure with burners firing.
Adjust manifold pressure using the
Manifold Gas Pressure
table shown below.
8. Remove regulator cover screw from the low (LO) outlet
pressure regulator adjust tower and turn screw clockwise
to increase pressure or counterclockwise to decrease
pressure. Replace regulator cover screw.
9. Close thermostat “R” and “W2” contacts to provide a call
for high stage heat.
10. Remove regulator cover screw from the high (HI) outlet
pressure regulator adjust tower and turn screw clockwise
to increase pressure or counterclockwise to decrease
pressure. Replace regulator cover screw.
11. Turn off all electrical power and gas supply to the system.
12. Remove the manometer hose from the hose barb fitting or
outlet pressure boss.
13. Replace outlet pressure tap:
a. Honeywell VR9205 valve: Remove the 1/8" NPT hose
barb fitting from the outlet pressure tap. Replace the
outlet pressure boss plug and seal with a high quality
thread sealer.
b. White-Rodgers 36G54 valve: Turn outlet pressure test
screw in to seal pressure port (clockwise, 7 in-lb
minimum).
14. Turn on electrical power and gas supply to the system.
15. Close thermostat contacts “R” and “W1/W2” to energize
the valve.
Using a leak detection solution or soap suds, check for leaks at
outlet pressure boss plug (Honeywell valve) or screw (White-Rodg-
ers valve). Bubbles forming indicate a leak. SHUT OFF GAS AND
REPAIR ALL LEAKS IMMEDIATELY!
NOTE:
For gas to gas conversion, consult your dealer for
appropriate conversion.
Range
Nom inal
Natural
Low Stage
1.6 - 2.2" w .c.
1.9" w .c.
High Stage
3.2 - 3.8" w .c.
3.5" w .c.
Propane
Low Stage
5.7 - 6.3" w .c.
6.0" w .c.
High Stage
9.7 - 10.3" w .c.
10.0" w .c.
M anifold Gas Pre s s ure
Gas
G
AS
I
NPUT
R
ATE
M
EASUREMENT
(N
ATURAL
G
AS
O
NLY
)
The gas input rate to the furnace must never be greater than that
specified on the unit rating plate. To measure natural gas input
using the gas meter, use the following procedure.
1. Turn OFF the gas supply to all other gas-burning appliances
except the furnace.
2. While the furnace is operating, time and record one
complete revolution of the smallest gas meter dial.
