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27

600

800

1000

1200

1400

1600

2000

0453BXA

388*

388*

480

576

---

---

---

0703BXA

---

647*

647*

647*

672

---

---

0704CXA

---

---

583*

583*

672

768

---

0904CXA

---

---

863*

863*

863*

863*

---

0905DXA

---

---

---

777*

777*

777*

960

1155DXA

---

---

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971*

971*

971*

971*

Input__A

ir

fl

ow

COOLING AIRFLOW  REQUIREMENT (CFM)

*Minimum filter area dictated by heating airflow requirement.

Disposable Minimum Filter area (sq. in)

[Based on 300 ft/min filter face velocity]

U

PRIGHT

 I

NSTALLATIONS

Depending on the installation and/or customer preference, differ-
ing filter arrangements can be applied.  Filters can be installed in
the central return register or a side panel external filter rack kit
(upflows).  As an alternative a media air filter or electronic air cleaner
can be used as the requested filter.

The following figure shows possible filter locations.

FI

L

T

E

R

AIR FLOW

CENTRAL

RETURN

GRILLE

FI

L

T

E

R

SIDE RETURN

EXTERNAL FILTER

RACK KIT

(EITHER SIDE)

  

FI

LTE

R

FI

L

T

E

R

AIR FLOW

FILTER

ACCESS 

DOOR

CENTRAL

RETURN

GRILLE

RETURN

DUCT

FI

LTE

R

FILTER

SUPPORT
BRACKET

(PROVIDED)

Possible Upright Upflow  

  Possible Upright Counterflow

Filter Locations

NOTE: 

 Internal filter retention is not provided on this furnace.  If an

internal installation is desired, an internal filter retention kit is avail-
able as an accessory.  Please see your distributor for details.

H

ORIZONTAL

 I

NSTALLATIONS

Filters must be installed in either the central return register or in the
return air duct work.

XIV

XIV

XIV

XIV

XIV. ST

. ST

. ST

. ST

. STAR

AR

AR

AR

ARTUP PR

TUP PR

TUP PR

TUP PR

TUP PROCEDURE & AD

OCEDURE & AD

OCEDURE & AD

OCEDURE & AD

OCEDURE & ADJUST

JUST

JUST

JUST

JUSTMENT

MENT

MENT

MENT

MENT

Furnace must have a 115 VAC power supply properly connected
and grounded.  Proper polarity must be maintained for correct op-
eration.  In addition to the following start-up and adjustment items,
refer to further information in 

Section XVI, Operational Checks

.

H

EAT

 A

NTICIPATOR

 S

ETTING

The heat anticipator in the room thermostat must be correctly ad-
justed to obtain the proper number of cycles per hour and to pre-
vent “overshooting” of the setting.  Set the heat anticipator setting to
0.7 amps.  Follow the thermostat manufacturer’s instructions on
how to adjust the heat anticipator setting.

D

RAIN

 T

RAP

 P

RIMING

The drain trap must be primed prior to furnace startup.  To prime, fill
the drain trap with water.  This ensures proper furnace drainage
upon startup and prohibits the possibility of flue gases escaping
through the drain system.

F

URNACE

 

OPERATION

Purge gas lines of air prior to startup.  Be sure not to purge lines
into an enclosed burner compartment.
Check for leaks using an approved chloride-free soap and water
solution, an electronic combustible gas detector, or  other approved
method.  Verify that all required kits (propane gas, high altitude,
etc.) have been appropriately installed.

F

URNACE

  S

TARTUP

1. Close the manual gas shutoff valve external to the furnace.
2. Turn off the electrical power to the furnace.
3. Set the room thermostat to the lowest possible setting.
4. Remove the burner compartment door.

NOTE: 

 This furnace is equipped with an ignition device which

automatically lights the burner.  Do not try to light the burner by
hand.

5. Move the furnace gas valve manual control to the OFF

position.

6. Wait five minutes then smell for gas. Be sure to check near

the floor as some types of gas are heavier than air.

7. If you smell gas after five minutes, immediately follow the

instructions on page 4 of this manual.  If you do not smell
gas after five minutes,  move the furnace gas valve manual
control to the ON position.

8. Replace the burner compartment door.
9. Open the manual gas shutoff valve external to the furnace.
10. Turn on the electrical power to the furnace.
11. Adjust the thermostat to a setting above room temperature.
12. After the burners are lit, set the thermostat to desired

temperature.

F

URNACE

  S

HUTDOWN

1. Set the thermostat to the lowest setting. The integrated

control will close the gas valve and extinguish flame.
Following a 15 second delay, the induced draft blower will
be de-energized.  After a 100 or 150 second delay period
(field selectable), the circulator blower will be de-energized.

2. Remove the burner compartment door and move the furnace

gas valve manual control to the OFF position.

3. Close the manual gas shutoff valve external to the furnace.
4. Replace the burner compartment door.

G

AS

 S

UPPLY

 P

RESSURE

 M

EASUREMENT

CAUTION

T

O PREVENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE, THE INLET

GAS SUPPLY PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE

WITH ALL OTHER HOUSEHOLD GAS FIRED APPLIANCES OPERATING.

W

HITE

-R

ODGERS

 36G54 G

AS

 V

ALVE

The line pressure supplied to the gas valve must be within the
range specified below.  The supply pressure can be measured at
the gas valve inlet pressure boss or at a hose fitting installed in the
gas piping drip leg.  The supply pressure must be measured with
the burners operating.  To measure the gas supply pressure, use
the following procedure.

Summary of Contents for GCH9

Page 1: ...tall the product safely and to know it well enough to be able to instruct a customer in its safe use Safety is a matter of common sense a matter of thinking before acting Most dealers have a list of s...

Page 2: ...ER VENT FLUE AND COMBUSTION AIR PIPING PRACTICES 13 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 14 STANDARD FURNACE CONNECTIONS 14 ALTERNATE FURNACE CONNECTIONS 14 NON DIRECT VENT SINGLE PI...

Page 3: ...XVIII Troubleshooting 32 ELECTROSTATIC DISCHARGE ESD PRECAUTIONS 32 DIAGNOSTIC CHART 32 FAULT RECALL 32 RESETTING FROM LOCKOUT 32 XIX Maintenance 32 ANNUAL INSPECTION 32 FILTERS 32 BURNERS 33 INDUCED...

Page 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty cer tificate in a safe location for future reference If additional informatio...

Page 5: ...e Pipe Connection Alternate 15 Rubber Elbow 16 Induced Draft Blower 17 Electrical Connection Inlets Alternate 18 Coil Front Cover Pressure Tap 19 Coil Front Cover Drain Port 20 Drain Line Penetrations...

Page 6: ...The input rate and temperature rise are set per the furnace rating plate 100 outside air is provided for combustion air requirements during construction Temporary ducting can be used II SAFETY II SAF...

Page 7: ...ly air opening and the combustible floor Exposure to contaminated combustion air will result in safety and performance related problems Do not install the furnace where the combustion air is exposed t...

Page 8: ...tions of use g If improper venting is observed during any of the above tests the common venting system must be corrected halogen type refrigerants cleaning solutions such as perchloroethylene printing...

Page 9: ...ipping heavily insulated caulked vapor barrier etc addi tional air may need to be provided using the methods described in 5 3 3 b or 5 3 4 Space Unconfined For purposes of this Code a space whose volu...

Page 10: ...directly with an additional room s of sufficient volume so that the combined volume of all spaces meets the criteria for an unconfined space The total input of all gas utilization equipment installed...

Page 11: ...ropriate in stallation positions ductwork connections and resulting airflow arrangements VII HO VII HO VII HO VII HO VII HORIZO RIZO RIZO RIZO RIZONT NT NT NT NTAL APPLI AL APPLI AL APPLI AL APPLI AL...

Page 12: ...s require an orifice change to compensate for the energy content difference between natural and propane gas High altitude installations may require both a pressure switch and an orifice change These c...

Page 13: ...nt flue pipe and a combustion air intake pipe Refer to the appropriate section for details concerning piping size length number of elbows furnace connections and terminations MATERIALS AND JOINING MET...

Page 14: ...rd against inadvertent blockage COMBUSTION AIR PIPE DIRECT VENT INSTALLATIONS On upflow units secure the combustion air intake pipe directly to the air intake coupling On counterflow units secure the...

Page 15: ...LT IN LEAKS CAUSING BODILY INJURY OR DEATH DUE TO EXPOSURE TO FLUE GASES INCLUDING CARBON MONOXIDE 7 Upflow and Counterflow units For upright installations externally mount the rubber elbow to the ven...

Page 16: ...r of elbows in the piping system Pipe Size 4 inc 2 3 4 5 6 7 8 045_3 2 68 65 62 59 56 53 50 070_3 2 68 65 62 59 56 53 50 070_4 2 46 43 40 2 16 13 10 3 68 65 62 59 56 53 50 090_5 3 68 65 62 59 56 53 50...

Page 17: ...ter pipe can be used in place of 2 diameter pipe 4 Increased Clearance Configurations using 2 45 deg Long Sweep elbows should be considered equivalent to one 90 deg elbow VENT FLUE AND COMBUSTION AIR...

Page 18: ...furnace NOTE If the alternate vent flue outlet is utilized in an upright installation the drain trap and drain connections must be located on the same side as the alternate vent flue outlet In horizon...

Page 19: ...Hose B with green hose clamps Ensure hoses and tubes maintain a downward slope for proper drainage and that they are not kinked or binding For details concerning mounting of the drain trap refer to S...

Page 20: ...ht down side panel grommet holes Secure tubes to Hose A and Hose B using green hose clamps Ensure hoses and tubes maintain a downward slope for proper drainage and are not kinked or bound For details...

Page 21: ...must be sized in accordance with the maximum overcurrent pro tection specified on the unit rating plate An electrical disconnect must be provided at the furnace location NOTE Line polarity must be ob...

Page 22: ...Blower pressure switch is powered anytime the pressure switch is closed and provides 24 VAC humidifier control Remove the yellow wire and connect the supplied brown jumper wire to the pressure switch...

Page 23: ...plying the furnace must be properly sized based on the gas flow required specific gravity of the gas and length of the run The gas line installation must comply with local codes or in their absence wi...

Page 24: ...ctors and semi rigid tubing against physical and thermal damage when installed Ensure aluminum alloy tubing and connectors are coated to protect against external corrosion when in contact with masonry...

Page 25: ...ne gas leak Rust can reduce the level of odorant in propane gas Do not rely on your sense of smell Contact a local propane gas supplier about installing a gas detecting warning system If the presence...

Page 26: ...uipped with means to prevent operation of either unit unless the damper is in the full heat or cool position When the furnace is installed without a cooling coil it is recom mended that a removable ac...

Page 27: ...bility of flue gases escaping through the drain system FURNACE OPERATION Purge gas lines of air prior to startup Be sure not to purge lines into an enclosed burner compartment Check for leaks using an...

Page 28: ...NT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE THE GAS MANIFOLD PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE ONLY MINOR ADJUSTMENTS SHOULD BE MADE BY ADJUSTING THE GAS VALVE PRESSURE REGULATOR...

Page 29: ...rtially open position 2 Place thermometers in the return and supply ducts as close to the furnace as possible Thermometers must not be influenced by radiant heat by being able to see the heat exchange...

Page 30: ...MODE DIP SWITCH IS SET TO 2 STG POSITION The normal operational sequence in sequence is as follows R and W thermostat contacts close initiating a call for heat Integrated control module performs safet...

Page 31: ...Y CIRCUIT DESCRIPTION XVII SAFETY CIRCUIT DESCRIPTION XVII SAFETY CIRCUIT DESCRIPTION XVII SAFETY CIRCUIT DESCRIPTION GENERAL A number of safety circuits are employed to ensure safe and proper furnace...

Page 32: ...e least recent fault RESETTING FROM LOCKOUT Furnace lockout results when a furnace is unable to achieve igni tion after three attempts during a single call for heat It is character ized by a non funct...

Page 33: ...AME SENSOR QUALIFIED SERVICER ONLY Under some conditions the fuel or air supply can create a nearly invisible coating on the flame sensor This coating acts as an insulator causing a drop in the flame...

Page 34: ...E LEA RE LEA RE LEAVIN VIN VIN VIN VING AN INST G AN INST G AN INST G AN INST G AN INSTALL ALL ALL ALL ALLA A A A ATI TI TI TI TIO O O O ON N N N N Cycle the furnace with the thermostat at least three...

Page 35: ...kage proper length elbows and termination Check drain system Correct as necessary Correct pressure switch setpoint or contact motion Tighten or correct wiring connection Pressure switch hose blocked p...

Page 36: ...e due to improper gas pressure or combustion air Induced draft blower and circulator blower runs continuously No furnace operation Integrated control module diagnostic LED is flashing FIVE 5 flashes F...

Page 37: ...NT COVER PRESSURE SWITCH N O C GY BK PLUG CONNECTION FIELD SPLICE SWITCH TEMP OR 24V THERMOSTAT CONNECTIONS GR GND 115 VAC 24 VAC BLOWER COMPARTMENT DOOR SWITCH OPEN WHEN DOOR OPEN DOOR SWITCH BK GND...

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