Goodman GCV9 Series, Installation Instructions Manual

2

Table of Contents

I. Component Identification ............................................................................................................................................... 5
II. Safety ............................................................................................................................................................................... 6

E

LECTROSTATIC

 D

ISCHARGE

 (ESD) P

RECAUTIONS

................................................................................................. 6

III. Product Application ....................................................................................................................................................... 6
IV. Location Requirements  & Considerations ................................................................................................................. 7

G

ENERAL

......................................................................................................................................................... 7

C

LEARANCES

AND

 A

CCESSIBILITY

......................................................................................................................... 8

F

URNACE

 S

USPENSION

....................................................................................................................................... 8

E

XISTING

 F

URNACE

 R

EMOVAL

.............................................................................................................................. 8

T

HERMOSTAT

 L

OCATION

...................................................................................................................................... 9

V. Combustion & Ventilation Air Requirements ................................................................................................................ 9
VI. Installation Positions .................................................................................................................................................. 11
VII. Horizontal Applications & Considerations ............................................................................................................... 11

G

ENERAL

....................................................................................................................................................... 11

D

RAIN

 T

RAP

AND

 L

INES

.................................................................................................................................... 11

L

EVELING

....................................................................................................................................................... 11

A

LTERNATE

 V

ENT

/F

LUE

AND

 C

OMBUSTION

 A

IR

 C

ONNECTIONS

................................................................................. 11

A

LTERNATE

 E

LECTRICAL

AND

 G

AS

 L

INE

 C

ONNECTIONS

.......................................................................................... 11

D

RAIN

 P

AN

..................................................................................................................................................... 11

F

REEZE

 P

ROTECTION

........................................................................................................................................ 11

F

URNACE

 S

USPENSION

..................................................................................................................................... 12

VIII. Propane Gas /High  Altitude Installations ................................................................................................................ 12
IX. Vent/Flue Pipe & Combustion Air Pipe ...................................................................................................................... 12

G

ENERAL

....................................................................................................................................................... 12

D

UAL

 C

ERTIFICATION

: N

ON

-D

IRECT

/D

IRECT

 V

ENT

................................................................................................ 12

M

ATERIALS

AND

 J

OINING

 M

ETHODS

.................................................................................................................... 12

P

ROPER

 V

ENT

/F

LUE

AND

 C

OMBUSTION

 A

IR

 P

IPING

 P

RACTICES

............................................................................... 12

T

ERMINATION

 L

OCATIONS

.................................................................................................................................. 13

C

ANADIAN

 V

ENTING

 R

EQUIREMENTS

................................................................................................................... 13

S

TANDARD

 F

URNACE

 C

ONNECTIONS

.................................................................................................................... 13

A

LTERNATE

 F

URNACE

 C

ONNECTIONS

................................................................................................................... 14

N

ON

-D

IRECT

 V

ENT

 (S

INGLE

 P

IPE

) P

IPING

........................................................................................................... 16

D

IRECT

 V

ENT

 (D

UAL

 P

IPE

) P

IPING

..................................................................................................................... 17

V

ENT

/I

NTAKE

 T

ERMINATIONS

 F

OR

 I

NSTALLATION

OF

 M

ULTIPLE

 D

IRECT

 V

ENT

 F

URNACES

............................................. 18

C

ONCENTRIC

 V

ENT

 T

ERMINATION

........................................................................................................................ 18

X. Condensate Drain Lines & Drain Trap ........................................................................................................................ 19

G

ENERAL

....................................................................................................................................................... 19

U

PRIGHT

 I

NSTALLATIONS

................................................................................................................................... 19

H

ORIZONTAL

 I

NSTALLATIONS

.............................................................................................................................. 20

XI. Electrical Connections ................................................................................................................................................ 21

W

IRING

 H

ARNESS

............................................................................................................................................ 21

115 V

OLT

 L

INE

 C

ONNECTIONS

........................................................................................................................... 21

24 V

OLT

 T

HERMOSTAT

 W

IRING

.......................................................................................................................... 22

S

INGLE

-S

TAGE

 T

HERMOSTAT

 A

PPLICATION

........................................................................................................... 22

24 V

OLT

 D

EHUMIDISTAT

 W

IRING

........................................................................................................................ 22

F

OSSIL

 F

UEL

 A

PPLICATIONS

.............................................................................................................................. 23

115 V

OLT

 L

INE

 C

ONNECTION

OF

 A

CCESSORIES

  (H

UMIDIFIER

AND

 E

LECTRONIC

 A

IR

 C

LEANER

) .................................... 23

24 V

OLT

 H

UMIDIFIER

........................................................................................................................................ 23

XII. Gas Supply and Piping .............................................................................................................................................. 23

G

ENERAL

....................................................................................................................................................... 23

G

AS

 P

IPING

 C

ONNECTIONS

................................................................................................................................ 24

P

ROPANE

 G

AS

 T

ANKS

AND

 P

IPING

..................................................................................................................... 25

XIII. Circulating Air & Filters ............................................................................................................................................ 26

D

UCTWORK

 - A

IR

 F

LOW

.................................................................................................................................... 26

B

OTTOM

 R

ETURN

 A

IR

 O

PENING

 [U

PFLOW

 M

ODELS

] ............................................................................................. 26

F

ILTERS

 - R

EAD

 T

HIS

 S

ECTION

 B

EFORE

 I

NSTALLING

 T

HE

 R

ETURN

 A

IR

 D

UCTWORK

.................................................... 27

U

PRIGHT

 I

NSTALLATIONS

................................................................................................................................... 27

H

ORIZONTAL

 I

NSTALLATIONS

.............................................................................................................................. 28