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heating blower speed is shipped set at “B”, and the cooling blower
speed is set at “D”.  These blower speeds should be adjusted by the
installer to match the installation requirements so as to provide the
correct heating temperature rise and correct cooling CFM.
Use the CFM LED (green), adjacent to the integrated control mod-
ule fuse to verify airflow quantity.  The green CFM LED blinks once
for each 100 CFM of airflow.

1. Determine the tonnage of the cooling system installed with

the furnace. If the cooling capacity is in BTU/hr divide it by
12,000 to convert capacity to TONs.

Example:

Cooling Capacity of 30,000 BTU/hr.
30,000/12,000 = 2.5 Tons

2. Determine the proper air flow for the cooling system.  Most

cooling systems are designed to work with air flows between
350 and 450 CFM per ton. Most manufacturers recommend
an air flow of about 400 CFM per ton.

Example:

 2.5 tons X 400 CFM per ton = 1000 CFM

The cooling system manufacturer’s instructions must be checked
for required air flow.  Any electronic air cleaners or other devices
may require specific air flows, consult installation instructions of those
devices for requirements.

3. Knowing the furnace model, locate the high stage cooling air

flow charts in the Product Data Book applicable to your
model*.  Look up the cooling air flow determined in step 2
and find the required cooling speed and adjustment setting.

Example:

A *MV90704BXA furnace installed with a 2.5
ton air conditioning system.  The air flow needed
is 1000 CFM. Looking at the cooling speed
chart for *MV90704BXA, find the air flow closest
to 1000 CFM.  A cooling airflow of 990 CFM
can be attained by setting the cooling speed to
“C” and the adjustment to “-” (minus).

NOTE:

  Continuous Fan Speed will be 56% of

high stage cooling.

4. Locate the blower speed selection DIP switches on the

integrated control module.  Select the desired “cooling” speed
tap by positioning switches 1 and 2 appropriately.  Select the
desired “adjust” tap by positioning switches 3 and 4
appropriately.  Refer to the following figure for switch positions
and their corresponding taps.  Turn off power to furnace for a
minimum of 10 seconds, allowing motor to reset and
recognize new speed selection.  Turn on power to furnace.
Verify CFM by counting the number of times the green CFM
LED blinks.

5. The multi-speed circulator blower also offers several custom

ON/OFF ramping profiles.  These profiles may be used to
enhance cooling performance and increase comfort level.
The ramping profiles are selected using DIP switches 5 and
6.  Refer to the following figure for switch positions and their
corresponding taps. Refer to the bullet points below for a
description of each ramping profile.  Turn OFF power to the
furnace for a minimum of 10 seconds, allowing motor to reset
and recognize the new profile selection.  Turn ON power to
the furnace.  Verify profile selection by counting the green
CFM LED blinks and timing each step of the ramping profile.

Ramping Profiles

5

6

A*

OFF

OFF

B

ON

OFF

C

OFF

ON

D

ON

ON

DIP Switch No.

(* indicates factory setting)

Profile A provides only an OFF delay of one (1) minute at
100% of the cooling demand airflow.

OFF

100% CFM

Cooling

Demand

100% CFM

1 min

OFF

Profile B ramps up to full cooling demand airflow by first
stepping up to 50% of the full demand for 30 seconds.  The
motor then ramps to 100% of the required airflow.  A one (1)
minute OFF delay at 100% of the cooling airflow.

100% CFM

100% CFM

1 min

Cooling Demand

50% CFM

1/2 min

OFF

OFF

Profile C ramps up to 82% of the full cooling demand airflow
and operates there for approximately 7 1/2 minutes.  The
motor then steps up to the full demand airflow. Profile C also
has a one (1) minute 100% OFF delay.

OFF

1 min

100% CFM

100% CFM

82% CFM

7 1/2 min

Cooling Demand

Profile D ramps up to 50% of the demand for 1/2 minute,
then ramps to 82% of the full cooling demand airflow and
operates there for approximately 7 1/2 minutes.  The motor
then steps up to the full demand airflow.  Profile D has a 1/2
minute at 50% airflow OFF delay.

82% CFM

7 1/2 min

100% CFM

50% CFM

1/2 min

1/2 min

50% CFM

OFF

OFF

Cooling Demand

6. Select the heating speed from the heating speed chart in the

Product Data Book applicable to your model* for your model.
The adjust setting (already established by the cooling speed
selection) determines which set of speeds are available.  The
selected speed must provide a temperature rise within the
rise range listed with the particular model.

Example:

The GMV95704BXA is set for 990 CFM on
cooling, the “ADJUST” is set to “-” (minus).  The
four heating speeds available are “A Minus”,
“B Minus”, “C Minus”, and “D Minus”.   “A Minus”
has a rise of 56

°

F for both stages which is within

the 30-60°F rise range for the GMV95704BXA.
This setting will keep electrical consumption to
a minimum.  Set the “Heat” speed DIP switches
to “A”.

Heating Speed Tap

7

8

A

OFF

OFF

B*

ON

OFF

C

OFF

ON

D

ON

ON

DIP Switch No.

(* indicates factory setting)

*NOTE:  Please contact your distributor or our website for the applicable product data book referred to in this manual.

Summary of Contents for GCV9 Series

Page 1: ...han when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer in its safe use Safety is a matter of co...

Page 2: ...ES 12 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 13 STANDARD FURNACE CONNECTIONS 13 ALTERNATE FURNACE CONNECTIONS 14 NON DIRECT VENT SINGLE PIPE PIPING 16 DIRECT VENT DUAL PIPE PIPING 17 V...

Page 3: ...cuit Description 33 GENERAL 33 INTEGRATED CONTROL MODULE 33 PRIMARY LIMIT 33 AUXILIARY LIMIT 33 ROLLOUT LIMIT 33 PRESSURE SWITCHES 33 FLAME SENSOR 33 XVIII Troubleshooting 33 ELECTROSTATIC DISCHARGE E...

Page 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty certificate in a safe location for future reference If additional informatio...

Page 5: ...itch 24 Inductor Not All Models 25 Two Stage Integrated Control Module with fuse and diagnostic LED 26 24 Volt Thermostat Connections 27 Transformer 40 VA 28 ECM Variable Speed Circulator Blower 29 Au...

Page 6: ...ion are replaced The input rate and temperature rise are set per the furnace rating plate The input rate and temperature rise are set per the furnace rating plate 100 outside air is provided for combu...

Page 7: ...ems Do not install the furnace where the combustion air is exposed to the following substances chlorinated waxes or cleaners chlorine based swimming pool chemicals water softening chemicals deicing sa...

Page 8: ...rrected Corrections must be in accordance with the latest edition of the Na tional Fuel Gas Code NFPA 54 ANSI Z223 1 and or CSA B149 In stallation Codes printing inks paint removers varnishes hydrochl...

Page 9: ...red a part of the unconfined space 5 3 3 Equipment Located in Confined Spaces a All Air from Inside the Building The confined space shall be pro vided with two permanent openings communicating directl...

Page 10: ...ree area in 5 3 3 consideration shall be given to the block ing effect of louvers grilles or screens protecting openings Screens used shall not be smaller than 1 4 inch mesh If the area through a desi...

Page 11: ...ed for the drain trap Additionally the appropriate downward piping slope must be maintained from the drain trap to the drain location Refer to Section X Condensate Drain Trap and Lines for further det...

Page 12: ...is the responsibility of the installer to follow the manufacturers recommendations and to verify that all vent flue piping and connec tors are compatible with furnace flue products Additionally it is...

Page 13: ...es should be made for minor expansion and contraction due to temperature variations For this reason particular care must be taken to secure piping when a long run is followed by a short offset of less...

Page 14: ...t flue and combustion air intake piping run vertically from the side of the cabinet NOTE Standard and alternate locations can be combined i e an installation may use the standard combustion air intake...

Page 15: ...tion refer to the following steps and the Alternate Combus tion Air Intake Location figure NOTE Counterflow unit instructions follow the upflow instructions 1 Remove and save the four screws securing...

Page 16: ...be in stalled on the inside and outside of the wall The wall penetration should be sealed with silicone caulking material In a basement installation the vent flue pipe can be run between joist spaces...

Page 17: ...er for construction of the vent flue and combustion air intake pipe systems of a direct vent dual pipe installation The number of elbows tabulated represents the number of elbows and or tees in each V...

Page 18: ...LEVEL Standard Horizontal Terminations Dual Pipe 24 MAX 3 MIN 24 MAX AIR INTAKE 90 MEDIUM RADIUS ELBOW 12 MIN ABOVE HIGHEST ANTICIPATED SNOW LEVEL Alternate Horizontal Vent Termination Dual Pipe SUPPO...

Page 19: ...d through the right or left side panel and into the drain trap secured to the outside of the cabinet NOTE Refer to Section X Condensate Drain Lines and Drain Trap Alternate Vent Flue Hose Connections...

Page 20: ...p 2 Secure drain trap to side panel at the mounting holes dimples or crosshairs on counterflow models located below the grommet drain holes 3 Attach PVC drain line to drain trap outlet with either a 9...

Page 21: ...NG ANY ELECTRICAL WIRING CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION VERIFY PROPER OPERATION AFTER SERVICING WIRING...

Page 22: ...e Condensing Unit Single Stage Cooling Dehumidistat Optional NOTE To apply a single stage heating thermostat the thermostat selector jumper on the integrated Control module must be set on single stage...

Page 23: ...eaner 1 0 Amp maximum at 120 VAC Turn OFF power to the furnace before installing any accessories Follow the humidifier or air cleaner manufacturers instructions for locating mounting grounding and con...

Page 24: ...ring the gas supply pressure and manifold pressure are provided on the valve The gas valve has a manual ON OFF control located on the valve itself This control may be set only to the ON or OFF positio...

Page 25: ...opane gas leak Rust can reduce the level of odorant in propane gas Do not rely on your sense of smell Contact a local propane connection is 375 in lbs excessive over tightening may damage the gas valv...

Page 26: ...ng a pair of seamer pliers or seamer tongs NOTE Airflow area will be reduced by ap proximately 18 if duct flanges are not unfolded This could cause performance issues and noise issues WARNING EDGES OF...

Page 27: ...ds If the furnace is installed without filters the warranty will be voided On upflow units guide dimples locate the side return cutout locations Use a straight edge to scribe lines connecting the dimp...

Page 28: ...h an ignition device which automatically lights the burner Do not try to light the burner by hand 5 Move the furnace gas valve manual control to the OFF position 6 Wait five minutes then smell for gas...

Page 29: ...w 8 Remove regulator cover screw from the low LO outlet pressure regulator adjust tower and turn screw clockwise to increase pressure or counterclockwise to decrease pressure 9 Energize main M solenoi...

Page 30: ...t High Stage Heat Tap Model 390 520 715 930 600 800 1100 1430 840 920 1000 1080 1210 1325 1440 1555 A B C D 520 715 910 1170 800 1100 1400 1800 1125 1195 1265 1335 1620 1720 1820 1920 A B C D 520 715...

Page 31: ...to enhance cooling performance and increase comfort level The ramping profiles are selected using DIP switches 5 and 6 Refer to the following figure for switch positions and their corresponding taps...

Page 32: ...e monitors flame presence Gas valve will remain open only if flame is detected If the thermostat call is for low heat gas valve and induced draft blower will continue on low stage If the call is for h...

Page 33: ...etected will take the necessary precau tions and provide diagnostic information through an LED PRIMARY LIMIT The primary limit control is located on the partition panel and moni tors heat exchanger co...

Page 34: ...r leakage Check the outside termination and the connections at and internal to the furnace Heat exchanger Check for corrosion and or buildup within the heat exchanger passageways Burners Check for pro...

Page 35: ...9 Clean residue from furnace using a vacuum cleaner 10 Replace the parts removed in the previous steps in reverse order 11 Turn on electrical power and gas to furnace Check for leaks and proper unit...

Page 36: ...36...

Page 37: ...Inspect pressure switch hose Repair if necessary Inspect flue and or inlet air piping for blockage proper length elbows and termination Check drain system Correct as necessary Correct pressure switch...

Page 38: ...emove obstruction Check circulator blower speed and performance Correct speed or replace blower if necessary Check burners for proper alignment Check flue and air inlet piping for blockage proper leng...

Page 39: ...OLS SINGLE CONTROL ON 45 kBTU PK PINK PLUG CONNECTION BURNER COMPARTMENT BLOWER COMPARTMENT VT IGNITER 2 MANUFACTURER S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING PK YL 5 FLASHES FLAME SE...

Page 40: ...40 2004 2006 Goodman Manufacturing Company L P 2550 North Loop West Suite 400 Houston TX 77092 www goodmanmfg com...

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