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4

PRODUCT DESIGN

3. Conversion kits for high altitude natural or propane gas

operation are available. See High Altitude Derate chart
for details.

4. Installer must supply the following gas line fittings, de-

pending on which entrance is used:

Left

 -- Two 90º Elbows, one close nipple, straight pipe.

Right

 -- Straight pipe to reach gas valve.

Accessibility  Clearances (Minimum)

POSITION*

FRONT

SIDES

REAR

TOP FLUE

FLOOR

Upflow

-

0

0

1

0

C

Counterflow

1

0

0

1

0

NC

Horizontal

1

6

0

4

0

C

*=    All positioning is determined as installed unit is view ed from the front.

C=   If placed on combustible floor, floor MUST be w ood only.

MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS

(INCHES)

NC= For instalaltion on non-combustible floors only. A combustible
       subbase must be used for installations on combustible flooring.

36" at front is required for servicing or cleaning.

Note:  

In all cases accessibility clearance shall take prece-

dence over clearances from the enclosure where accessibil-
ity clearances are greater.  All dimensions are given in inches.

High Altitude Derate

When this furnace is installed at high altitude, the appropri-
ate High Altitude orifice kit must be installed. This is re-
quired due to the natural reduction in the density of both the
gas fuel and combustion air as altitude increases. The kit
will provide the proper design certified input rate within the
specified altitude range.

0 -  7,000 ft.

7,001-9,000 ft.

9,001-11,000 

ft.

7,001-11,000 

ft.

7,001-11,000 

ft.

LPT-00*

1

LPT-03*

2

Propane 

Conversion Kit 

(#55 Orifices) 

TBD

TBD

TBD

TBD

PROPANE AND HIGH ALTITUDE KITS

1

 Supports White-Rodgers 1-stage valve only

2

 Supports both Honeyw ell and White-Rodgers 1-stage valves

High altitude kits are purchased according to the installa-
tion altitude and usage of either natural or propane gas. Refer
to the chart above for a tabular listing of appropriate altitude
ranges and corresponding manufacturer’s high altitude Natu-
ral Gas and Propane Gas kits. For a tabular listing of appro-
priate altitude ranges and corresponding manufacturer's High
Altitude Pressure Switch kits, refer to either the 

Pressure

Switch Trip Points & Usage Chart 

in this manual or the 

Ac-

cessory Charts

 in Service Instructions.

General Operation

The GKS9 furnaces are equipped with an electronic ignition
device used to light the burners and an induced draft blower
to exhaust combustion products.

An interlock switch prevents furnace operation if the blower
door is not in place. Keep the blower access door in place
except for inspection and maintenance.

This furnace is also equipped with a self-diagnosing elec-
tronic control module. In the event a furnace component is
not operating properly, the control module LED  will  flash on
and off in a factory-programmed sequence, depending on
the problem encountered. This light can be viewed through
the observation window in the blower access door. Refer to
the 

Troubleshooting Chart

 for further explanation of the LED

codes and 

Abnormal Operation - Integrated Ignition Control

section in the Service Instructions for an explanation of the
possible problem.

The rated heating capacity of the furnace should be greater
than or equal to the total heat loss of the area to be heated.
The total heat loss should be calculated by an approved
method or in accordance with “ASHRAE Guide” or “Manual
J-Load Calculations” published by the Air Conditioning Con-
tractors of America.

*Obtain from: American National Standards Institute 1430
Broadway New York, NY 10018

Location Considerations

The furnace should be as centralized as is practical
with respect to the air distribution system.

Do not install the furnace directly on carpeting, tile, or
combustible material other than wood flooring.

When suspending the furnace from rafters or joists,
use 3/8" threaded rod and 2” x 2” x 3/8” angle as
shown in the Installation and Service Instructions. The
length of the rod will depend on the application and
clearance necessary.

When installed in a residential garage, the furnace
must be positioned so the burners and ignition source
are located not less than 18 inches (457 mm) above
the floor and protected from physical damage by ve-
hicles.

Notes:

1. Installer must supply one or two PVC pipes: one for com-

bustion air (optional) and one for the flue outlet (required).
Vent pipe must be either 2” or 3” in diameter, depending
upon furnace input, number of elbows, length of run and
installation (1 or 2 pipes). The optional Combustion Air
Pipe is dependent on installation/code requirements and
must be 2” or 3” diameter PVC.

2. Line voltage wiring can enter through the right or left side

of the furnace. Low voltage wiring can enter through the
right or left side of furnace.

Summary of Contents for GKS9

Page 1: ...ocedures or services performed by an unqualified person Refer to Service Manual RS6610004 for installation operation and troubleshooting information All safety information must be followed as provided...

Page 2: ...0 Btuh 070 70 000 Btuh 090 90 000 Btuh 115 115 000 Btuh N Natural Gas X Low NOx WARNING WARNING HIGH VOLTAGE Disconnect ALL power before servicing or installing this unit Multiple power sources may be...

Page 3: ...nd disposal of refrigerants introduced into this unit Failure to follow these regulations may harm the environment and can lead to the imposition of substantial fines These regulations may vary by jur...

Page 4: ...quipped with an electronic ignition device used to light the burners and an induced draft blower to exhaust combustion products An interlock switch prevents furnace operation if the blower door is not...

Page 5: ...uced Draft Blower 16 Electrical Connection Inlets Alternate 17 Coil Front Cover Drain Port 18 Drain Line Penetrations 19 Blower Door Interlock Switch 20 24 Volt Thermostat Connections 21 Integrated Co...

Page 6: ...1 8 16 19 3 8 12 15 16 15 15 16 20 7 16 LOW VOLTAGE ELECTRICAL HOLE HIGH VOLTAGE ELECTRICAL HOLE SIDE CUT OUT LEFT SIDE VIEW SIDE CUT OUT LOW VOLTAGE ELECTRICAL HOLE RIGHT SIDE DRAIN LINE HOLES STANDA...

Page 7: ...FIRING TYPICAL SEA LEVEL DATA MODEL TRIP POINT COIL COVER PRESSURE SWITCH COIL COVER PRESSURE SWITCH PART TRIP POINT ID BLOWER PRESSURE SWITCH ID BLOWER PRESSURE SWITCH PART TRIP POINT COIL COVER PRES...

Page 8: ...1 GKS91155DX 1 T O D PRIMARY LIMIT Part Number 10123514 or 10123533 Open Setting F 200 GKS90453BX 1 GKS90703BX 2 GKS90704CX 2 GKS90904CX 2 GKS90905DX 2 GKS91155DX 2 ROLLOUT LIMIT SWITCHES Part Number...

Page 9: ...e in both cased and uncased models with the option of a field installed TXV expansion device These 90 furnaces match up with the existing Amana brand coils as shown in the chart below C A P F 1824 A 6...

Page 10: ...lter Area in2 Based on a 300 ft min filter face velocity Minimum filter area dictated by heating airflow requirement Permanent Minimum Filter Area in2 Based on 600 ft min filter face velocity Minimum...

Page 11: ...ordance with all national and or local electrical codes Use copper wire only MODEL GKS9 0453BX GKS9 0703BX GKS9 0704CX GKS9 0904CX GKS9 0905DX GKS9 1155DX Btuh Input US 46 000 69 000 69 000 92 000 92...

Page 12: ...84 38 817 741 611 LOW 1 5 757 44 753 44 734 45 704 47 674 49 620 524 438 HIGH 3 0 1449 36 1409 37 1326 39 1273 41 1201 43 1194 1136 1018 GKS90703BX MED 2 5 1192 43 1172 44 1141 45 1094 47 1046 49 973...

Page 13: ...0 120 100 130 140 150 100 90 80 70 60 50 40 30 20 10 OUTPUT BTU HR x 1000 BTU OUTPUT vs TEMPERATURE RISE CHART TEMPERATURE RISE 600 CFM 700 900 1000 1100 1200 1400 1600 1800 2000 2200 2400 CFM FORMULA...

Page 14: ...105 TERMINAL SWITCH PRESS 5 UNIT MUST BE PERMANENTLY GROUNDED AND CONFORM TO N E C AND LOCAL CODES PK PINK 115 VAC HOT AND PARK TERMINALS LINE H FLAME SENSOR BK PLUG CONNECTION FIELD SPLICE SWITCH TEM...

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