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10

Furnace

Water

Heater

Opening

Chimney or Gas Vent

NOTE: The single opening must have
a free area of not less than one 
square inch per 3000 BTU of  
the total input rating of all equip-
ment in the enclosure, but not less than 
the sum of the areas of all vent
connectors in the confined space.

Alternate
Opening
Location

Equipment Located in Confined Spaces; All Air from Outdoors -

Single Air Opening.  See 5.3.3-b.

5. One permanent opening may be permitted, provided the

equipment has clearances of at least 1” from the sides
and back and 6” from the front.  The opening shall
communicate directly with the outdoors and must be
located within 12” of the top of the enclosure.  The
minimum free area of the opening shall be 1 square inch
per 3,000 BTU per hour of total input rating of all
equipment in the enclosure.  The minimum free area shall
not be less than the sum of the areas of all vent
connectors in the confined space.

5.3.4 Specially Engineered Installations:

The requirements of 5.3.3 shall not necessarily govern when
special engineering, approved by the authority having
jurisdiction, provides an adequate supply of air for combustion,
ventilation, and dilution of flue gases.

5.3.5 Louvers and Grilles:

In calculating free area in 5.3.3, consideration shall be given
to the blocking effect of louvers, grilles or screens protecting
openings. Screens used shall not be smaller than 1/4 inch
mesh. If the area through a design of louver or grille is known,
it should be used in calculating the size of opening required to
provide the free area specified. If the design and free area is
not known, it may be assumed that wood louvers will have 20-
25 percent free area and metal louvers and grilles will have
60-75 percent free area. Louvers and grilles shall be fixed in
the open position or interlocked with the equipment so that
they are opened automatically during equipment operation.

5.3.6 Special Conditions Created by Mechanical Exhausting
or Fireplaces:

Operation of exhaust fans, ventilation systems, clothes dryers,
or fireplaces may create conditions requiring special attention
to avoid unsatisfactory operation of installed gas utilization
equipment.

VI. CATEGORY I VENTING (VERTICAL VENTING)

WARNING

T

O PREVENT POSSIBLE PERSONAL INJURY OR DEATH DUE TO ASPHYXIATION, 

THIS FURNACE MUST BE 

C

ATEGORY 

I

 VENTED.  

D

O NOT VENT USING

C

ATEGORY 

III

 VENTING.

Category I Venting is venting at a non-positive pressure.  A furnace
vented as Category I is considered a fan-assisted appliance and

the vent system does not have to be “gas tight.”  

NOTE:

  Gas

furnaces with induced draft blowers draw products of combustion
through a heat exchanger allowing, in some instances, common
venting with natural draft appliances (i.e. water heaters).

All installations must be vented in accordance with National Fuel
Gas Code NFPA 54/ANSI Z223.1 - latest edition. In Canada, the
furnaces must be vented in accordance with the National Standard
of Canada, CAN/CSA B149.1 and CAN/CSA B149.2 - latest editions
and amendments.

NOTE:

 The vertical height of the Category I venting system must

be at least as great as the horizontal length of the venting system.

WARNING

T

O PREVENT POSSIBLE PERSONAL INJURY OR DEATH DUE TO ASPHYXIATION,

COMMON VENTING WITH OTHER MANUFACTURER'S INDUCED DRAFT APPLIANCS

IS NOT ALLOWED.

The minimum vent diameter for the Category I venting system is
as shown below:

M INIM UM   VENT

UPFLOW

70

4 Inch

90

4 Inch

115

5 Inch

140

5 Inch

M ODEL

Under some conditions, larger vents than those shown above may
be required or allowed.

When an existing furnace is removed from a venting system serving
other appliances

, the venting system may be too large to properly

vent the remaining attached appliances.

Upflow or Horizontal units 

are shipped with the induced draft

blower discharging from the top of the furnace.  (“Top” is as viewed
for an upflow installation.)  The induced draft blower can be rotated
90 degrees for Category I venting (Figure 3).  For horizontal
installations, a four inch single wall pipe can be used to extend the
induced draft blower outlet 1/2” beyond the furnace cabinet.  Vent
the furnace in accordance with the National Fuel Gas Code NFPA
54/ANSI Z223.1 - latest edition.  In Canada, vent the furnace in
accordance with the National Standard of Canada, CAN/CSA
B149.1 and CAN/CSA B149.2  - latest editions and amendments.

Venting

THIS FURNACE IS NOT DESIGN CERTIFIED TO BE
HORIZONTALLY VENTED.

Supply 

    Air

 Upflow Rotated Induced Draft Blower

Summary of Contents for GMV8

Page 1: ...han when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer in its safe use Safety is a matter of co...

Page 2: ...HECK 3 CHIMNEY CROWN CONDITION 13 CHECK 4 DEBRIS IN CLEANOUT 13 CHECK 5 LINER CONDITION 13 CHECK 6 DILUTION AIR 13 CHECK 7 COMPLETE THE INSTALLATION 13 FIX 1 LINER TERMINATION 14 FIX 2 CHANGE VENTING...

Page 3: ...MPERATURE RISE 25 CIRCULATOR BLOWER SPEED ADJUSTMENT 25 ADJUST BLOWER HEAT OFF DELAY 27 CIRCULATOR BLOWER FAN TIMING ADJUSTMENT 27 XIII OPERATIONAL CHECKS 27 BURNER FLAME 27 AUXILIARY LIMIT CONTROL 27...

Page 4: ...ponent failures could result in heating system operational problems TO THE INSTALLER Before installing this unit please read this manual thoroughly to familiarize yourself with specific items which mu...

Page 5: ...stalling the control on a furnace Return any old or new controls to their containers before touching any ungrounded object III PRODUCT APPLICATION This furnace is primarily designed for residential ho...

Page 6: ...ents and glues antistatic fabric softeners for clothes dryers and masonry acid washing materials WARNING POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSION SMOKE SOOT CONDENSTAION...

Page 7: ...ATOR BLOWER REMOVAL 3 8 DIAMETER THREADED ROD 6 PLACES PROVIDE 8 MINMUM CLEARANCE BETWEEN CENTER ROD AND FURNACE CABINET TO ALLOW FOR CIRCULATOR BLOWER REMOVAL ASSURE FURNACE IS LEVEL FROM END TO END...

Page 8: ...an 50 cubic feet per 1 000 BTU per hour of the aggregate input rating of all appliances installed in that space Rooms communicating directly with the space in which the appliances are installed throug...

Page 9: ...sure Inlet Air Ventilation louvers for unheated crawl space Alternate air inlet Ventilation louvers each end of attic Equipment Located in Confined Spaces All Air from Outdoors Inlet Air from Ventilat...

Page 10: ...eration of installed gas utilization equipment VI CATEGORY I VENTING VERTICAL VENTING WARNING TO PREVENT POSSIBLE PERSONAL INJURY OR DEATH DUE TO ASPHYXIATION THIS FURNACE MUST BE CATEGORY I VENTED DO...

Page 11: ...ng In most situations the existing masonry chimneys will require a properly sized metallic liner WARNING POSSIBILITY OF PROPERTY DAMAGE PERSONAL INJURY OR DEATH DAMAGING CONDENSATION CAN OCCUR INSIDE...

Page 12: ...condition Check 5 Yes Yes No Reline Fix 4 Dilution air available Check 6 Complete the installation Check 7 CHECK 1 PROPER CHIMNEY TERMINATION A masonry chimney used as a vent for gas fired equipment...

Page 13: ...seal Use caution when doing this as the cut edges of flexible liners may be sharp The surfaces of the liner must be physically sound If gaps or holes are present the metal liner must be removed and r...

Page 14: ...F ELECTRICAL SHOCK WIRING TO THE UNIT MUST BE POLARIZED AND GROUNDED FIX 1 LINER TERMINATION Any cap or roof assembly used with a liner must be approved by the liner manufacturer for such use The line...

Page 15: ...SK OF INJURY ELECTRICAL SHOCK OR DEATH THE FURNACE MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR IN THEIR ABSENCE WITH THE LATEST EDITION OF THE NATIONAL ELECTRIC CODE WARNING EDGES...

Page 16: ...m located on the blower compartment door for further details of 115 Volt and 24 Volt wiring SINGLE STAGE THERMOSTAT APPLICATION W G Y Single Stage Heating with Single Stage Cooling R B C G R W1 W2 O Y...

Page 17: ...G R W1 W2 CR35 R122 R128 W3 DS7 R191 R85 DS3 R84 R22 DS4 DS5 TP1 TP2 DEHUMIDIFICATION LED YELLOW DEHUMIDIFICATION JUMPER WIRE CUT TO ENABLE W 14 FOSSIL FUEL APPLICATIONS This furnace can be used in co...

Page 18: ...cause poor combustion and equipment failure When this furnace is installed at high altitude the appropriate High Altitude orifice kit must be applied The furnace is supplied with orifices sized for na...

Page 19: ...ranges and pressure switch kits High Low 70 90 115 7 500 0 5 w c 0 3 w c NR Pressure Switch Changes Setting Furnace Input kBtu hr Altitude ft PROPANE GAS CONVERSION WARNING POSSIBLE PROPERTY DAMAGE P...

Page 20: ...1 8 Pipe Plug To Measure Line Gas Pressure General Furnace Layout UPFLOW INSTALLATIONS When the gas piping enters through the right side of the furnace the installer must supply the following fitting...

Page 21: ...50 330 770 1 500 2 400 3 700 1 500 3 400 60 300 700 1 300 2 200 3 300 1 300 3 100 80 260 610 1 200 1 900 2 900 1 200 2 600 100 220 540 1 000 1 700 2 600 1 000 2 300 125 200 490 900 1 400 2 300 900 2 1...

Page 22: ...g to the low heat circulating speed from entering the furnace and if manually operated must be equipped with means to prevent operation of either unit unless the damper is in the full heat or cool pos...

Page 23: ...acts open completing the call for heat Gas valve closes extinguishing flame Induced draft blower is de energized following a fifteen second post purge Humidifier terminals are de energized Circulator...

Page 24: ...um 13 0 w c Inlet Gas Supply Pressure If supply pressure differs from table make the necessary adjustments to pressure regulator gas piping size etc and or consult with local gas utility 5 Turn OFF ga...

Page 25: ...eed If the correct amount of temperature rise is not obtained it may be necessary to change the blower speed An incorrect temperature rise can cause condensing in or overheating of the heat exchanger...

Page 26: ...he motor then ramps to 100 of the required airflow A 1 minute OFF delay at 100 of the cooling airflow OFF 100 CFM Cooling Demand 100 CFM 1 min 50 CFM OFF min Profile C ramps up to 82 of the full cooli...

Page 27: ...econds after the call for cooling ends During normal heating operation the circulator fan will come on approximately 37 seconds after the gas valve opens ON OFF ON OFF ON OFF ON OFF 1 2 1 2 1 2 1 2 90...

Page 28: ...and monitors heat exchanger compartment temperatures It is an automatic reset temperature sensor The limit guards against the overheating as a resulting of insufficient air passing over the heat excha...

Page 29: ...means of filtering all of the return air The installer will supply filter s at the time of installation FILTER MAINTENANCE Improper filter maintenance is the most common cause of inadequate heating o...

Page 30: ...t off electric power and gas supply to the furnace 2 Remove screws securing manifold to burner bracket Slightly pull manifold out and away from burner bracket Burners will drop Re secure manifold to b...

Page 31: ...it Inspect pressure switch hose Repair if necessary Inspect flue for blockage proper length elbows and termination Correct pressure switch setpoint or contact motion Tighten or correct wiring connecti...

Page 32: ...or proper sensor alignment Check inlet air piping for blockage proper length elbows and termination Compare current gas pressure to rating plate info Adjust as needed Turn power OFF prior to repair Tu...

Page 33: ...RLY O N SO M E M O D ELS IN DU C T OR C O IL P R ES S U RE SW ITC H LO W FIR E Y L R D BK W H IN DU C E D B R G N D WH WH BK BR RD GN BU BR W H A U XILIA R Y LIM IT C O NT R OLS R D B U W H VAC 115 VA...

Page 34: ...ct failure They are simple to service and forgiving to operate We use quality materials and components Finally every unit is run tested before it leaves the factory That s why we know There s No Bette...

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