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18

energized.  The integrated control module electronic air cleaner
terminals (EAC) are energized with 115 volts whenever the circulator
blower is energized.

24 V

AC

 H

UM

1. 24 VAC Hum - A ¼” piggy-back quick connect terminal on

the pressure switch provides 24 VAC humidifier control.  This
terminal will be powered any time the pressure switch is
closed.  To connect 24 VAC hum, connect 24 VAC line of
humidifier to piggyback on the pressure switch.  The COM
side of the humidifier to C on the terminal strip on the control
board (or to com side to 24 VAC transformer).  Do not
connect 115V humidifier to these terminals.

IX. GAS SUPPLY AND PIPING

G

ENERAL

The furnace rating plate includes the approved furnace gas input
rating and gas types.  The furnace must be equipped to operate on
the type of gas applied.  This includes any conversion kits required
for alternate fuels and/or high altitude.

CAUTION

T

O PREVENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE, THE INLET

GAS SUPPLY PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE
WITH ALL OTHER HOUSEHOLD GAS FIRED APPLIANCES OPERATING.

Inlet gas supply pressures must be maintained within the ranges
specified in the following table.  The supply pressure must be
constant and available with all other household gas fired appliances
operating.  The minimum gas supply pressure must be maintained
to prevent unreliable ignition.  The maximum must not be exceeded
to prevent unit overfiring.

Natural Gas

Minimum: 5.0" w.c.

Maximum:10.0" w.c.

Propane Gas Minimum: 11.0" w.c.

Maximum:13.0" w.c.

Inlet Gas Supply Pressure

NOTE:  

Adjusting the minimum supply pressure below the limits in

the above table could lead to unreliable ignition.  Gas input to the
burners must not exceed the rated input shown on the rating plate.
Overfiring of the furnace can result in premature heat exchanger
failure. Gas pressures in excess of 13 inches water column can
also cause permanent damage to the gas valve.

At all altitudes, the manifold pressure must be within 0.3 inches
w.c. of that listed in the Product Data Book applicable to your model*
for the fuel used. At all altitudes and with either fuel, the air
temperature rise must be within the range listed on the furnace
nameplate.  Should this appliance be converted to LP, refer to the
instructions included in the factory authorized LP conversion kit

LPT-03B

.

H

IGH

 A

LTITUDE

 D

ERATE

IMPORTANT NOTE: 

The furnace will naturally derate itself with

altitude. Do not attempt to increase the firing rate by changing
orifices or increasing the manifold pressure. This can cause poor
combustion and equipment failure.

When this furnace is installed at high altitude, the appropriate High
Altitude orifice kit must be applied.  The furnace is supplied with
orifices sized for natural gas at altitudes up to 4,500 feet using a
heating value of approximately 1,000 Btu/hr, and should not

normally require change. Most cases will not require a change at
altitudes up to 7,500 feet. For use at altitudes in excess of 4,500
feet, refer to the following table for maximum input rates based on
altitude. Contact your local gas utility for the heating value of gas.
Refer to National Fuel Gas Code ANSI Z223.1 and the following
section to calculate firing rates.

Altitude

High Fire Low Fire High Fire Low Fire High Fire Low Fire

5,000

57,000

42,000

74,000

54,000

92,000

66,500

7,500

53,000

39,000

72,000

53,000

88,000

64,500

10,000

52,000

37,500

71,000

49,000

84,000

60,500

Firing rates may be lower than listed in table
115,000 kBtu/hr input models require pressure switch change above 7,500'
Use switch B1370209

Maximum Firing Rates at Altitude

Model (Kbtu/hr)

70

90

115

It is important to check and adjust the input rate of the furnace to
prevent an overfiring situation. Overfiring can cause premature heat
exchanger failure. The input is controlled by the supply pressure,
orifice size, manifold pressure and heating (calorific) value of the
gas.

The supply pressure must be measured with this and all other gas
burning appliances in operation. The supply pressure must be
adjusted to the pressure range stated on the series and rating plate.
Applications for altitudes in excess of 4,500 feet may require an
orifice change. Alternately standard derate for altitude from National
Fuel Gas Code ANSI Z223.1 of 4% per 1000” may be taken. Refer
to the most recent version of ANSI Z223.1 for correct gas orifice.
The furnace derate is 4% for each 1,000 feet above sea level. This
table is based upon a heating value of approximately 1,000 Btu/ft

3

NAT. GAS 

ORIFICE SIZE

0 - 2,000

#43

3,000

#44

4,000

#44

5,000

#45

6,000

#45

7,000

#46

ALTITUDE

The input to the furnace must be checked AFTER reorificing.

For altitudes above 7,000 feet, refer to appropriate section of the
National Fuel Gas Code, ANSI Z223.1. To calculate the input of the
furnace for installations in altitudes over 2,000 - 7,000 feet, use the
following formula:

Corrected Input = Series & Rating Plate Input - (Altitude X .04) X
(Series & Rating Plate Input / 1000)

Example:
Corrected input for a 90,000 Btu/hr. appliance installed at an altitude
of 6,000 ft. utilizing natural gas with a heating value of 1,000 Btu/ft

3

is determined by-
Corrected Input = 90,000 - (6,000 X .04) X (90,000 / 1,000)
Corrected Input = 90,000 - (240 X 90)
Corrected Input = 90,000 - 21,600
Corrected Input = 68,400

Summary of Contents for GMV8

Page 1: ...han when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer in its safe use Safety is a matter of co...

Page 2: ...HECK 3 CHIMNEY CROWN CONDITION 13 CHECK 4 DEBRIS IN CLEANOUT 13 CHECK 5 LINER CONDITION 13 CHECK 6 DILUTION AIR 13 CHECK 7 COMPLETE THE INSTALLATION 13 FIX 1 LINER TERMINATION 14 FIX 2 CHANGE VENTING...

Page 3: ...MPERATURE RISE 25 CIRCULATOR BLOWER SPEED ADJUSTMENT 25 ADJUST BLOWER HEAT OFF DELAY 27 CIRCULATOR BLOWER FAN TIMING ADJUSTMENT 27 XIII OPERATIONAL CHECKS 27 BURNER FLAME 27 AUXILIARY LIMIT CONTROL 27...

Page 4: ...ponent failures could result in heating system operational problems TO THE INSTALLER Before installing this unit please read this manual thoroughly to familiarize yourself with specific items which mu...

Page 5: ...stalling the control on a furnace Return any old or new controls to their containers before touching any ungrounded object III PRODUCT APPLICATION This furnace is primarily designed for residential ho...

Page 6: ...ents and glues antistatic fabric softeners for clothes dryers and masonry acid washing materials WARNING POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSION SMOKE SOOT CONDENSTAION...

Page 7: ...ATOR BLOWER REMOVAL 3 8 DIAMETER THREADED ROD 6 PLACES PROVIDE 8 MINMUM CLEARANCE BETWEEN CENTER ROD AND FURNACE CABINET TO ALLOW FOR CIRCULATOR BLOWER REMOVAL ASSURE FURNACE IS LEVEL FROM END TO END...

Page 8: ...an 50 cubic feet per 1 000 BTU per hour of the aggregate input rating of all appliances installed in that space Rooms communicating directly with the space in which the appliances are installed throug...

Page 9: ...sure Inlet Air Ventilation louvers for unheated crawl space Alternate air inlet Ventilation louvers each end of attic Equipment Located in Confined Spaces All Air from Outdoors Inlet Air from Ventilat...

Page 10: ...eration of installed gas utilization equipment VI CATEGORY I VENTING VERTICAL VENTING WARNING TO PREVENT POSSIBLE PERSONAL INJURY OR DEATH DUE TO ASPHYXIATION THIS FURNACE MUST BE CATEGORY I VENTED DO...

Page 11: ...ng In most situations the existing masonry chimneys will require a properly sized metallic liner WARNING POSSIBILITY OF PROPERTY DAMAGE PERSONAL INJURY OR DEATH DAMAGING CONDENSATION CAN OCCUR INSIDE...

Page 12: ...condition Check 5 Yes Yes No Reline Fix 4 Dilution air available Check 6 Complete the installation Check 7 CHECK 1 PROPER CHIMNEY TERMINATION A masonry chimney used as a vent for gas fired equipment...

Page 13: ...seal Use caution when doing this as the cut edges of flexible liners may be sharp The surfaces of the liner must be physically sound If gaps or holes are present the metal liner must be removed and r...

Page 14: ...F ELECTRICAL SHOCK WIRING TO THE UNIT MUST BE POLARIZED AND GROUNDED FIX 1 LINER TERMINATION Any cap or roof assembly used with a liner must be approved by the liner manufacturer for such use The line...

Page 15: ...SK OF INJURY ELECTRICAL SHOCK OR DEATH THE FURNACE MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR IN THEIR ABSENCE WITH THE LATEST EDITION OF THE NATIONAL ELECTRIC CODE WARNING EDGES...

Page 16: ...m located on the blower compartment door for further details of 115 Volt and 24 Volt wiring SINGLE STAGE THERMOSTAT APPLICATION W G Y Single Stage Heating with Single Stage Cooling R B C G R W1 W2 O Y...

Page 17: ...G R W1 W2 CR35 R122 R128 W3 DS7 R191 R85 DS3 R84 R22 DS4 DS5 TP1 TP2 DEHUMIDIFICATION LED YELLOW DEHUMIDIFICATION JUMPER WIRE CUT TO ENABLE W 14 FOSSIL FUEL APPLICATIONS This furnace can be used in co...

Page 18: ...cause poor combustion and equipment failure When this furnace is installed at high altitude the appropriate High Altitude orifice kit must be applied The furnace is supplied with orifices sized for na...

Page 19: ...ranges and pressure switch kits High Low 70 90 115 7 500 0 5 w c 0 3 w c NR Pressure Switch Changes Setting Furnace Input kBtu hr Altitude ft PROPANE GAS CONVERSION WARNING POSSIBLE PROPERTY DAMAGE P...

Page 20: ...1 8 Pipe Plug To Measure Line Gas Pressure General Furnace Layout UPFLOW INSTALLATIONS When the gas piping enters through the right side of the furnace the installer must supply the following fitting...

Page 21: ...50 330 770 1 500 2 400 3 700 1 500 3 400 60 300 700 1 300 2 200 3 300 1 300 3 100 80 260 610 1 200 1 900 2 900 1 200 2 600 100 220 540 1 000 1 700 2 600 1 000 2 300 125 200 490 900 1 400 2 300 900 2 1...

Page 22: ...g to the low heat circulating speed from entering the furnace and if manually operated must be equipped with means to prevent operation of either unit unless the damper is in the full heat or cool pos...

Page 23: ...acts open completing the call for heat Gas valve closes extinguishing flame Induced draft blower is de energized following a fifteen second post purge Humidifier terminals are de energized Circulator...

Page 24: ...um 13 0 w c Inlet Gas Supply Pressure If supply pressure differs from table make the necessary adjustments to pressure regulator gas piping size etc and or consult with local gas utility 5 Turn OFF ga...

Page 25: ...eed If the correct amount of temperature rise is not obtained it may be necessary to change the blower speed An incorrect temperature rise can cause condensing in or overheating of the heat exchanger...

Page 26: ...he motor then ramps to 100 of the required airflow A 1 minute OFF delay at 100 of the cooling airflow OFF 100 CFM Cooling Demand 100 CFM 1 min 50 CFM OFF min Profile C ramps up to 82 of the full cooli...

Page 27: ...econds after the call for cooling ends During normal heating operation the circulator fan will come on approximately 37 seconds after the gas valve opens ON OFF ON OFF ON OFF ON OFF 1 2 1 2 1 2 1 2 90...

Page 28: ...and monitors heat exchanger compartment temperatures It is an automatic reset temperature sensor The limit guards against the overheating as a resulting of insufficient air passing over the heat excha...

Page 29: ...means of filtering all of the return air The installer will supply filter s at the time of installation FILTER MAINTENANCE Improper filter maintenance is the most common cause of inadequate heating o...

Page 30: ...t off electric power and gas supply to the furnace 2 Remove screws securing manifold to burner bracket Slightly pull manifold out and away from burner bracket Burners will drop Re secure manifold to b...

Page 31: ...it Inspect pressure switch hose Repair if necessary Inspect flue for blockage proper length elbows and termination Correct pressure switch setpoint or contact motion Tighten or correct wiring connecti...

Page 32: ...or proper sensor alignment Check inlet air piping for blockage proper length elbows and termination Compare current gas pressure to rating plate info Adjust as needed Turn power OFF prior to repair Tu...

Page 33: ...RLY O N SO M E M O D ELS IN DU C T OR C O IL P R ES S U RE SW ITC H LO W FIR E Y L R D BK W H IN DU C E D B R G N D WH WH BK BR RD GN BU BR W H A U XILIA R Y LIM IT C O NT R OLS R D B U W H VAC 115 VA...

Page 34: ...ct failure They are simple to service and forgiving to operate We use quality materials and components Finally every unit is run tested before it leaves the factory That s why we know There s No Bette...

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