Gordic Environment AB PELLX Installation Manual Download

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Eng. Edition 1.0 2004, Nov.

1 INFORMATION ................................................................................................................... 2

1.1

NTRODUCTION

.................................................................................................................. 2

1.2

ECHNICAL DATA

IMENSIONS

........................................................................................ 3

1.3

ELIVERY CHECK

.............................................................................................................. 4

2 INSTALLATION .................................................................................................................. 5

2.1

RECAUTIONS

.................................................................................................................... 5

Boiler .................................................................................................................................. 6

Chimney .............................................................................................................................. 6

2.2

OUNTING

........................................................................................................................ 8

General ............................................................................................................................... 8

Burner installation.............................................................................................................. 9

Pellet storage...................................................................................................................... 9

Feed screw installation..................................................................................................... 10

Installation of the control box .......................................................................................... 11

Connection of temperature sensor.................................................................................... 13

Draft regulator ................................................................................................................. 14

2.3

LECTRICAL INSTALLATION

............................................................................................. 15

Mains supply..................................................................................................................... 15

Connections inside the burner.......................................................................................... 16

2.4

ETTINGS

......................................................................................................................... 17

Control box functions ....................................................................................................... 17

Description. Control box adjustments .............................................................................. 18

First start/adjustment during operation ........................................................................... 20

Modifications/Adaptions................................................................................................... 22

Summary of Contents for PELLX

Page 1: ...Gordic Environment AB P O Box 11 SE 280 22 Vittsj Sweden Installation Manual PellX 20 kW Pellets Burner...

Page 2: ...l 8 Burner installation 9 Pellet storage 9 Feed screw installation 10 Installation of the control box 11 Connection of temperature sensor 13 Draft regulator 14 2 3 ELECTRICAL INSTALLATION 15 Mains sup...

Page 3: ...ar questions please contact the authorized PellX dealer for more detailed information This burner is different from earlier versions The electronic control system is completely new and the design is i...

Page 4: ...tion __________ 400 W Power consumption operation _________ 40 W Fuel ___________________________ Wood pellets 6 or 8 mm max length 30 mm Dimensions outside the boiler Depth __________________________...

Page 5: ...lame trap pipe Hose clamps 2 pcs for the plastic tubing Suspendor straps for the feed screw Signal cable 3 m 15 poles D Sub cable Mains cable 2 5 m for mains supply to the burner Net cable 2 5 m for c...

Page 6: ...e pellets burner is to be installed the chimney and other auxiliary equipment must comply with the current fire protection regulations and local standards The boiler room must be provided with an open...

Page 7: ...e reduced to 200 mm The important thing is that the flames from the combustion chamber tube never reach the boiler wall The minimum distance to the bottom of the fireplace depends on the boiler design...

Page 8: ...high temperature can damage the chimney and is also uneconomical Condensation in the chimney must be attended to First check and adjust the temperature The exhaust gas temperature shall be at least 8...

Page 9: ...odifications needed etc If the standard flange can not be used a flat mounting plate is available as option Adjust and fasten the plate to the boiler seal with insulation cement Fasten the burner body...

Page 10: ...screw can be broken Insulate the flange and the mantle with mineral wool An extra covering plate with holes for the flange stop screw is a practical complement which also functions as a distance so th...

Page 11: ...the screw without deforming the pipe Most storage hoppers on the market intermediate types week size types etc are provided with a connection sleeve that fastens the tube perfectly Balance the tube b...

Page 12: ...the boiler The screws are not supplied Dismantle the front panel which is held by two screws You have now access to the electronics and the terminal Connections to control box terminal 1 2 Alarm rela...

Page 13: ...connection 15 poles D sub with straight coupling 2 Mains supply 230V with fuse S L phase PE earth and N zero 3 Feed screw mains socket 230 V The burner is as standard delivered with 3 m signal cable...

Page 14: ...stops If the temperature sensor is placed on the accumulator tank there must be a loading circuit with capacity to cool down the boiler so that the boiler temperature does not exceed 95 C before the...

Page 15: ...increase by 40 50 at low outside temperatures sometimes more if very windy The pellets burner requires a constant depression in the chimney not exceeding 15 20 Pa for optimal operation The relation be...

Page 16: ...idered to be satisfactory the electrician has to make sure that it is correctly connected i e it switches off the phase wire L The overheat protection sensor shall be placed in an insert or in the bes...

Page 17: ...e service Pull slightly backwards to remove them from the triac unit The cables shall be fixed in pairs with straps Internal connections 1 2 Flame sensor 3 4 Overheat protection flame trap pipe 5 6 As...

Page 18: ...Start Effect H igh and Effect L ow Indicator light Larm Alarm Test red Indicator light On green Test button Funkt Function witch 0 9 Pann Temp Boiler temp setting switch off temp Operating switch on o...

Page 19: ...f illuminated diodes will follow the setting Put the operating switch in position off when the adjustment is finished Adjustment of fuel quantity at start Put the switch in position 9 the operating sw...

Page 20: ...ff when the adjustment is finished Adjustment of boiler temperature shut off temperature Put the switch in position 5 the operating switch in position on and press the test button The number of diodes...

Page 21: ...od fired the smoke may be dark and has a strong smell caused by tar that is burnt away from the walls in the boiler and the chimney This may go on for about a week Adjustment of air volume and fuel qu...

Page 22: ...sted start portion set the air volume at maximum for both high and low effects before the first start The fine adjustment of the burner is to be carried out when the boiler has reached the normal oper...

Page 23: ...imney Exception Chimneys with an insert tube can be considered more corrosion resistant Ask your PellX dealer for advice Open the control box and remove the front panel For disconnection of the low ef...

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