Gorlitz GO 15 Series, Operating & Maintenance Instructions

Page 1: ...Equipment Specialist d are valid for the period a a California State Sales er trucking lines are the n Inc requests that the m to be returned must be terial and workmanship er If any parts break or purchase and nature of ment part assumes the bility of the user unless and damage due to ind can not be made on o much pressure does not authorize any be liable for special or warranty due to causes rec...

Page 2: ...NTINUING SAFE OPERATION WARNING SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE ELECTRIC SHOCK RESULTING IN DEATH CAN OCCUR IF YOU PLUG THIS MACHINE INTO AN IMPROPERLY WIRED OUTLET IF THE GROUND WIRE IS ELECTRIFIED YOU CAN BE ELECTROCUTED BY JUST TOUCHING THE MACHINE EVEN WHEN THE POWER SWITCH IS OFF A GROUND FAULT CIRCUIT INTERRUPTER WILL NOT PROTECT YOU IN THIS SITUATION USE A UL LISTED ...

Page 3: ...KEPT AT A SAFE DISTANCE ESPECIALLY CHILDREN KEEP WORK AREA CLEAN AND WELL LIT KEEP AWAY ALL LOOSE OBJECTS LIKE TOOLS WRENCHES SHIRT SLEEVES ETC FROM ROTATING CABLE AND DRUM ADEQUATE LIGHTING IS ESSENTIAL IN AVOIDING ACCIDENTS DISCONNECT MACHINE UNPLUG MACHINE WHEN NOT IN USE BEFORE SERVICING AND WHEN CHANGING CABLES STAY ALERT WATCH WHAT YOU ARE DOING AND USE COMMON SENSE DO NOT OPERATE MACHINE WH...

Page 4: ...T AND REQUIRE NO ADDITIONAL LUBRICATION OIL OR GREASE ALL POINTS WHERE FRICTION EXISTS BETWEEN TWO OR MORE MOVING PARTS SPECIAL ATTENTION SHOULD BE GIVEN WHERE A SLIP FIT IS NECESSARY ESPECIALLY BETWEEN DRUM OR REELAND DRIVE SHAFT REMOVE DRUM OR REEL PERIODICALLY IN ORDER TO APPLY GREASE TO THE INSIDE OF DRUM OR REEL CENTER TUBE AND DRIVE SHAFT GREASE ALL REELS WHEELS AND SHAFT SLEEVES EQUIPPED WI...

Page 5: ...1 1 2 TO 3 1 1 4 TO 3 1 1 4 TO 3 2 TO 3 1 1 2 TO 3 1 1 2 TO 3 1 1 2 TO 4 3 TO 4 3 TO 8 3 TO 10 TUBS SINKS SHOWERS TUBS SINKS SHOWERS TUBS SINKS SHOWERS ROOFS VENTS SMALL DRAINS ROOFS VENTS SMALL DRAINS SINKS VENTS SHOWERS TUBS SMALL DRAINS SINKS VENTS SHOWERS TUBS SMALL DRAINS VENTS SMALL DRAINS LIGHT ROOTS VENTS SMALL DRAINS VENTS SMALL DRAINS VENTS GREASE DRAINS DRAINS GREASE MEDIUM ROOTS DRAINS...

Page 6: ... ROTATING AT ALL TIMES 7 WHEN YOUR CUTTING TOOL MEETS BLOCKAGE IT WILL SLOW DOWN OR EVEN MOMENTARILY STOP ROTATION OF CABLE AS SOON AS YOU FEEL A RPM REDUCTION PULL CABLE BACK IN ORDER TO PREVENT THE CUTTING TOOL FROM GETTING HUNG UP 8 AS SOON AS MOTOR IS AT FULL RPM AGAIN FEEL YOUR CABLE AGAINST STOPPAGE PUSH AND PULL CABLE IN QUICK SUCCESSION AGAINST AND FROM OBSTRUCTION UNTIL YOU BREAK THROUGH ...

Page 7: ...H OF CABLE DISCONNECT AT ANCHOR CABLE AND REMOVE EMPTY REEL REPLACE WITH FULL REEL STEP 3 STEP 2 R O T A T I O N 6 TO CLEAN SEWER LINE 100 FEET OR LONGER CONTINUE DOWN THE PIPE COUPLE CABLES TOGETHER STEP 5 STEP 4 RUN OUT FULL LENGTH OF CABLE DISCONNECT AT ANCHOR CABLE AND REMOVE EMPTY REEL REPLACE WITH FULL REEL STEP 3 STEP 2 R O T A T I O N 6 TO CLEAN SEWER LINE 100 FEET OR LONGER CONTINUE DOWN ...

Page 8: ...ITH HEX SPLICES SQUARE EACH END OF CABLE TO BE SPLICED ON DISC SANDER OR GRINDER YOU MAY SPOT WELD EACH END OF CABLE TO SHOULDER OF HEX SPLICE DO NOT ATTEMPT TO REPAIR ANY BROKEN CABLES BY MEANS OF WELDING WELDED CABLE SECTIONS DO CRYSTALLIZE AND WILL BREAK HOW TO INSTALL CABLE ENDS OR CABLE CONNECTORS 1 LET CABLE EXTEND FROM VISE JAWS APPROXIMATELY 1 AND CLAMP TIGHT 2 HOLD CABLE END OR CABLE CONN...

Page 9: ...E DRIVE ARM ROTATES FREELY 3 FEED CABLE WITH INSTALLED CABLE END THROUGH DRIVE ARM 4 SCREW CABLE END INTO REEL CONNECTOR 5 FASTEN REEL CONNECTOR TO REEL WITH BOLT 6 DRIVE ARM MUST TURN COUNTER CLOCKWISE FACING MACHINE WHEN STARTING TO INSTALL CABLE 7 LAY OUTER CABLE TURNS BY HAND TO FILL REEL PROPERLY 8 START MACHINE 9 FEED REMAINING CABLE INTO REEL 10 STOP MACHINE OCCASIONALLY TO CHECK DISTRIBUTI...

Page 10: ...MOVE TRUNK PILLOW BLOCK AND DRUM 2 LOOSEN MOTOR MOUNTING NUTS 3 ADJUST MOTOR FOR PROPER BELT TENSION 4 REFASTEN ALL MOTOR MOUNTING NUTS 5 REINSTALL DRUM PILLOW BLOCK AND TRUNK DRUM MUST BE REMOVED BEFORE BELT TENSION CAN BE PERFORMED DO NOT OVER TIGHTEN BELT TENSION AS YOU WILL RAISE MOTOR SHAFT LOOSEN AND WEAR OUT SEALS AND EXPERIENCE THE LOSS OF GEAR LUBRICANT HOW TO ADJUST BELT TENSION MODEL GO...

Page 11: ... OF DRUMS ON MODEL 380 250 SERIES REMOVE RETAINING RING AND PULL INNER HUB FROM CENTER GUIDE WHEN INSTALLING REEL OR DRUM REVERSE PROCEDURE BUT MAKE CERTAIN DRIVE PLATE OR DRIVE PIN ENGAGE PROPERLY INTO REEL OR DRUM 10 HOW TO REMOVE DRUMS MODEL GO 15 1 REMOVE FLEXIBLE TRUNK 2 PUSH CABLE BACK INTO DRIVE ARM 3 LOOSEN THUMP SCREWS AND REMOVE PILLOW BLOCK 4 LOOSEN SET SCREW AT BACK SIDE OF DRUM 5 SLID...

Page 12: ...a protective device Do not use as an OFF ON switch 5 5 To minimize false tripping do not connect to swimming pool equipment installed before adoption of the 1965 National Electrical Code A GFCI limits the duration but not the magnitude of ground fault current and therefore does not prevent electric shock It limits the duration of the shock to a period considered safe for healthy people GENERAL The...

Page 13: ...BROKEN CABLES ALLOWING CABLES TO GET HUNG UP IN AN OBSTRUCTION THIS IS THE MOST COMMON REASON FOR CABLE BREAKAGE THE OPERATOR ALLOWED THE CUTTING TOOL OR CABLE END TO GET HUNG UP IN ROOTS TOWELS PAPER ETC OR IN A BROKEN SEPARATED OR CRUSHED SEWER LINE REMEMBER KEEP THE CABLE ROTATING AT ALL TIMES CABLE STARTS SWINGING WHEN DOING OVERHEAD JOBS WHILE DOING OVERHEAD JOBS GUIDE CABLE BY MEANS OF TUBES...

Page 14: ...E YOU HAVE DETERMINED THE DESIRED CABLE SIZE THE CHART BELOW SHOWS THE CORRECT AMOUNT OF SPACERS REQUIRED BETWEEN THE SHORT HOUSING AND LOWER END PLATES CABLE SIZE SPACE REQUIRED 5 16 3 8 13 32 1 2 5 8 11 16 3 4 0 1 1 2 3 4 4 GENERAL OPERATING INSTRUCTIONS 1 THE MOVEMENT ASSEMBLY LEVER SHOULD BE IN THE NEUTRAL POSITION 2 RELEASE PRESSURE FROM THE HAND KNOB ASSEMBLY 3 START SEWER CLEANING MACHINE F...

Page 15: ...Y GREASE TO BOTH SIDES OF MOVEMENT ASSEMBLY IF THE POWER FEED IS NOT BEING USED FOR A LONG PERIOD OF TIME LUBRICATE FEEDER WITH WD40 OR EQUIVALENT LUBRICANT TO PREVENT PARTS FROM OXIDATION 1 REMOVE SIX ACORN NUTS AND LOCK WASHERS 2 REMOVE FRONT DISC AND MOVEMENT ASSEMBLY 3 SLIP LONG AND OR SHORT HOUSINGS FROM HEX BOLTS 4 REMOVE UPPER AND OR LOWER PISTONS 5 REMOVE SPRING RETAINER 6 PULL OUT DRIVE P...

Page 16: ...MACHINE PARTS LIST GO 15 GO 380 250 GO 50 GO 62HD GO 68 GO 68HD T 01 T 01A T 05 WINCH 15 Gorlitz Operating Maintenance Manual ...

Page 17: ...BUMPER ELECTRIC PLUG FOR REV SWITCH GFI 1 1 1 2 2 1 1 1 2 1 1 1 PART DESCRIPTION REQ 150 151P 151D 152A 152C 152D 153 154P 155 156 157 159 160 FRAME POLY DRUM Red Blue Black BRASS DRUM BUSHING DRIVE ARM THRUST WASHER RETAINING RING DRUM RUBBER SLEEVE COVER HOUSING DRIVE SHAFT PILLOW BLOCK 1 2 PILLOW BLOCK 5 8 SHAFT PULLEY BELT 1 1 1 1 1 1 1 1 1 2 1 1 1 Gorlitz Operating Maintenance Manual 16 ...

Page 18: ...OLLAR DRIVE SHAFT PILLOW BLOCK 5 8 SHAFT PULLEY BELT BUSHING 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 PART DESCRIPTION REQ 391 392P 393 394 166 253 256 258 261 261A 262 263 263A 695 700 707 RETAINING RING COVER HOUSING RUBBER BUMPER PLUG ELECTRIC PLUG SLEEVE DRIVE PLATE PILLOW BLOCK 7 8 MOTOR PULLEY MOTOR MOTOR CAPACITOR TOGGLE SWITCH ELEPHANT TRUNK SM 1 4 ELEPHANT TRUNK LG 3 8 ELECTRIC PLUG FOR REV SWIT...

Page 19: ...PACITOR PHENOLIC 4 WHEEL PHNEUMATIC 6 WHEEL 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 PART DESCRIPTION REQ 514 516 683 684 685A 687A 688 694 695 697 698 700 706 707 708 709 713HD 1501A A DRUM CONNECTOR 3 8 THRU 1 2 REEL DRUM SAFETY DISK REEL CENTER BEARING DRIVE PLATE DRIVE ARM SET SCREW SHAFT KEY PILLOW BLOCK 1 SHAFT COLLAR ELECTRIC PLUG SWITCH BOX COVER PLATE FOR REV SWITCH GFI COVER PLATE GFI COMPR...

Page 20: ...M CONNECTOR 3 8 THRU 1 2 REEL DRUM SAFETY DISC REEL CENTER BEARING 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 PART DESCRIPTION REQ 684 685A 686 687HDA 687HDB 688HD 689 693HDB 694 695 697 698 690HD 692HD 700 704HD 706 707 708 709 712 713HD DRIVE PLATE DRIVE ARM SET SCREW DRIVE ARM EXTENSION SHAFT KEY SHAFT KEY PILLOW BLOCK 1 PILLOW BLOCK 1 1 4 MOTOR SHAFT KEY SHAFT COLLAR ELECTRIC PLUG SWITCH BOX ...

Page 21: ...17 2018 MOTOR WOODRUFF KEY CAPACITOR SET 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PART DESCRIPTION REQ 694 695 697 698 699 700 702 703 704 705 706 707 708 709 710 711 712 713HD 506 507 SHAFT COLLAR ELECTRIC PLUG SWITCH BOX COVER PLATE WHEEL FOR REV SWITCH BELT TENSION PLATE BELT TENSION BEARING THRUST BEARING THRUST WASHER GFI COVER PLATE GFI COMPRESSION FITTING CORD CONNECTOR DRUM CONNECTOR 11 16 ...

Page 22: ... GEAR BOX PULLEY BELT MOTOR MOTOR SHAFT KEY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PART DESCRIPTION REQ 693HDC 694 695 697 698 699 700 704HD 704HDA 705HD 706 707 708 709 710 711 712 713HD CAPACITOR SET SHAFT COLLAR ELECTRIC PLUG SWITCH BOX COVER PLATE WHEEL FOR REV SWITCH GEAR BOX GEAR BOX REPAIR KIT SCREEN GUARD GFI COVER PLATE GFI COMPRESSION FITTING CORD CONNECTOR DRUM CONNECTOR 11 16 DRUM CONNECT...

Page 23: ...PRING RETAINER SPACER SHORT HOUSING 1 1 1 1 1 1 1 1 1 1 3 3 3 6 2 PART DESCRIPTION REQ T01 115 T01 116 T01 117 T01 118 T01 119 T01 120 T01 121 T01 122 T01 123 T01 124 T01 125 T01 126 T01 127 T01 128 T01 129 LOWER PISTON THRUST BEARING THRUST RACE ADJUSTMENT PLATE LOWER END PLATE HEX BOLT GREASE NIPPLE LOWER HEX BOLT UPPER HEX BOLT FLAT WASHER LOCK WASHER ACORN NUT BLACK PLASTIC KNOB TENSION SPRING...

Page 24: ...A 116 T01A 117 T01A 119 T01A 120 T01A 122 T01A 123 T01A 124 T01A 125 T01A 126 T01 104A T01 121 T01 127 T01 128 T01 129 LOWER PISTON THRUST BEARING THRUST RACE LOWER END PLATE HEX BOLT LOWER HEX BOLT UPPER HEX BOLT FLAT WASHER LOCK WASHER ACORN NUT MOVEMENT STOP PIN GREASE NIPPLE BLACK PLASTIC KNOB TENSION SPRING TENSION SPRING SCREW 2 2 4 2 12 4 2 6 6 6 1 6 1 1 1 PART DESCRIPTION REQ T 05A T 05C T...

Page 25: ... choice of attachments for a cable increase significantly There are too many manufacturers and attachments to list them all However there are some attachments common to many manufactures There are the standard pear shaped blades These blades may be serrated knife edged or paddled Serrated blades are designed to rip through obstructions knife edged blades are designed to cut through obstructions pa...

Page 26: ...e torque is not released then the operator must release the tension on the cable by releasing the foot pedal which will allow tension to be released on the cable After cable has been torqued thousands of times it begins losing strength A worn cable will eventually kink or break if it is continuously used A smart operator replaces cable before it wears out A skilled technician also knows there is a...

Page 27: ...NOTE Gorlitz Operating Maintenance Manual 26 Please refer back to Hubbell Leviton GFCI Operating Testing Instructions on page 11 ...

Page 28: ...d repair or alteration to equipment the misuse or abuse of the equipment the use of chemicals or accidents This warranty is exclusive and in lieu of all other expressed warranties and Gorlitz Sewer Drain Inc does not authorize any party to assume for it any other obligation or liability In no event shall Gorlitz Sewer Drain Inc be liable for special or consequential damages arising from the use of...