Gossen MetraWatt SMARTCONTROL ECS, Installation Instructions Manual

Page 1: ...Installation Instructions SMARTCONTROL ECS 3 349 422 03 Energy Management System 5 5 19 ...

Page 2: ...rdware products and to revise instruction manuals at any time without notice The information provided in this brochure includes general descriptions and performance features only which do not always apply to the application in actual practice or which may change as the result of further development of the products The desired performance features are only binding if they have been explicitly agree...

Page 3: ...ply Cable for the SMARTCONTROL IP 65 12 5 5 SMARTCONTROL IP 65 Power Supply 13 5 6 Low Current Leads 13 5 6 1 SMARTCONTROL IP 65 13 5 6 2 SMARTCONTROL Standard 13 5 6 3 All Types of SMARTCONTROL After Mounting 14 6 Connections Overview Revisions 2 xx 15 6a Connections Overview Revision V3 16 Connections Overview Revision V3 17 7 Inputs Outputs 18 7 1 Note Regarding All Measuring Channels 18 7 2 An...

Page 4: ...Module 28 8 2 5 Bluetooth Module 28 8 2 6 GSM GPRS Module 29 9 Initial Start Up Configuration 31 9 1 Firmware Options 31 9 2 Initial Start Up 32 9 2 1 DIAG COM LEDs 32 9 2 2 Status Display Error Diagnosis DIAG LED 33 9 3 Shutting Down and Restarting SMARTCONTROL 33 9 4 Configuration 33 9 4 1 Configuration via the Ethernet Port 34 9 4 2 Configuration via Analog Modem or ISDN 34 9 4 3 Deleting the P...

Page 5: ...stablishing efficient sustainable widespread energy management for industrial systems buildings and properties Amongst other data the SMARTCONTROL is capable of recording the following Meter readings electrical power heat water gas etc Temperatures inside outside inlet return etc Statuses burner and pump on times etc Analog signals from external signal converters and measuring transducers pressure...

Page 6: ...hin this document Tip Useful information and tips can be found here which make your work easier Note Notes warn of possible damage to the product or identify especially important settings Warning Warning regarding personal injury of massive property damage 2 3 Explanation of Symbols and Typographical Conventions The following symbols are used as well Bullets Action required by you a b c Execute se...

Page 7: ...electrostatic discharging or personnel and tools before beginning work Do not install during a thunderstorm Make sure that all sources of electrical power have been disconnected before conducting work on the system s electrical section Note The SMARTCONTROL is not approved for use as a life support device in safety relevant systems or other vitally important equipment Examples fire alarms reactor ...

Page 8: ...utputs Up to 2 analog inputs can be reconfigured as relay outputs jumper series JP6 Relay type 1 each NO 1 A 40 V DC PhotoMOS no inductive loads Temperature Inputs Up to 8 temperature inputs per sensor type Pt 1000 platinum temperature sensors with 2 wire connection Measuring range 50 to 170 C Accuracy Better than 0 5 C depending on DIN class Suppressor diodes for voltage peaks Yes Frequency Max r...

Page 9: ...protocol FW A public IP address is required for readout via the Internet and port 2083 must be open or routed to the SMARTCONTROL firewall Internet access must be set up with a flat rate permanent connection Required hardware includes a DSL modem and a router In the case of a non static public IP address the router must support DynamicDNS service Use of a VPN channel virtual private network must b...

Page 10: ... 34 The SMARTCONTROL consists of a single PCB system a power pack a circuit breaker and various attachable components In addition to this optional devices e g M Bus fieldbus can be secured to the integrated mounting rail or inserted into available slots on the PCB e g socket modules or memory expansions Heavy duty cable glands 1 ea M25 4 ea M16 are provided at the bottom for cable entry The contro...

Page 11: ...pes or other lines which have been laid inside the wall in close proximity to the intended installation position 5 3 1 Wall Mounting the SMARTCONTROL Standard The housing has the following dimensions approx 226 x 210 x 70 mm W x H x D The 3 holes in the housing are used to mount the SMARTCONTROL Remove the 2 housing screws at the bottom and open the housing cover in order to expose the mounting ho...

Page 12: ...housing has the following dimensions approx 380 x 380 x 210 mm W x H x D The 4 holes in the housing are used to mount the SMARTCONTROL Remove the right hand cable duct cover in order to expose all four mounting holes In the case of special orders please check the dimensions of the IP 65 housing 5 4 Power Supply Cable for the SMARTCONTROL IP 65 Warning Cables must be voltage free Note The cables mu...

Page 13: ...rrent Leads 5 6 1 SMARTCONTROL IP 65 The leads are fed through the heavy duty cable glands at the bottom of the housing Note Tighten the threaded cable glands to the specified tightening torque The housing must be water proof If necessary the included connectors must be replaced with more suitable ones and unused connectors must be replaced with blanking plugs It must be assured that only standard...

Page 14: ...ote Retighten all screws and fasteners after installation has been completed Green connector plugs for the various inputs analog temperature digital are located on the PCB Wires with cross sections of up to 1 5 square mm can be connected Warning Insulation testing must be executed in accordance with VDE Do not expose components which are not voltage proof to high voltages during testing ...

Page 15: ... as analog input or as K1 K2 relay outputs 19 LED DIAG COM 7 M Bus via level converter RS 232 programming 20 12 to 24 V DC supply power input 8 System jumper 21 12 to 24 V DC auxiliary power output 9 Interface FIELD1 RS 232 parallel to 12 22 Connection analog cable ISDN cable 10 Interface FIELD2 RS 232 23 JP5 selection of analog ISDN 11 Interface RJ45 Ethernet 10 100MBit TCP IP 24 JP3 adjust volta...

Page 16: ...wer output 9 Terminal strip M BUS RS 485 2 Field1 22 Connection analog cable ISDN cable 10 Interface FIELD2 RS232 parallel to 9 RS485 2 23 JP5 selection of analog ISDN 11 Interface RJ45 Ethernet 10 100MBit TCP IP 24 JP3 adjust voltage at socket module 12 Interface RS485 1 parallel to 9 FIELD1 25 Module socket for analog ISDN GSM Bluetooth 13 JP4 RS 485 1 termination 26 Card slot for M Bus module o...

Page 17: ...und GND RS 485 2 interface connection A data B data System ground GND FIELD1 RS 232 interface connection Rx Tx M Bus Port Selector SV14 27 These two jumpers can be used to select via which interface the optional M Bus module will communicate Either M Bus 7 or FIELD2 10 can be selected SV14 selection of M Bus interface 7 SV14 selection of FIELD2 interface 10 ...

Page 18: ...tended for the connection of measuring transducers e g pressure sensor atmospheric humidity sensor etc with 0 to 10 V or 0 to 20 mA output signals Terminals 13 through 16 can be used either as relay outputs K1 and K2 or analog inputs A6 and A7 Jumper series JP6 determines whether a relay output or an analog input will be used The relay output mode is the default value Series 1 2 A6 K1 Series 3 4 A...

Page 19: ...ompensate for deviations by means of software see temperature inputs in SMARTCONTROL Manager manual Avoid cable lengths of greater than 20 meters because the temperature coefficient of the laid copper cable is otherwise no longer negligible 7 4 Digital Inputs pulse status tariff time synchronization The 8 digital inputs IS0 through IS7 terminals 33 through 48 are intended for use as meter or statu...

Page 20: ...ts S2 and S4 active rest passive S0a GND S0b as well as S1 S3 S5 S7 S2a S2b as well as S4 7 4 2 Configuring the Digital Inputs If a digital input is used as a status input e g door contact burner on time etc a status command must be set up with SMARTCONTROL Manager software in order to assure that every change to the input signal is recorded see section entitled SMARTCONTROL Manager Status Command...

Page 21: ...values must be adapted to the system Long cables can only be used under certain circumstances with this circuit layout and must thus be carefully configured 7 5 2 Connection Example A SMARTCONTROL digital input in this example 33 34 is set to the passive operating mode with the help of jumpers An analog input in this example 1 2 is set to the voltage measuring mode for 0 to 10 V with the help of j...

Page 22: ...n this example 1 2 is set to the voltage measuring mode for 0 to 10 V with the help of jumpers A 1 kOhm resistor is installed at the SMARTCONTROL If a SMARTCONTROL with 12 V power pack is used a 0 47 kOhm resistor must be installed Tip Due to the higher measuring voltage a SMARTCONTROL with 24 V power pack is recommended Digital Inputs Analog Inputs Pulse Generator e g Meter 1 kOhm 0 47 kOhm for 1...

Page 23: ... level converters are available for 3 20 30 60 or 250 devices Up to 480 M Bus devices can be addressed by the SMARTCONTROL via M Bus repeaters However we recommend limiting the size of M Bus networks to 250 devices per SMARTCONTROL interference management operating reliability 8 1 2 M Bus Routing Function With the help of MR firmware the SMARTCONTROL can function as a router within an existing M B...

Page 24: ...y Power from the SMARTCONTROL A Data Data B Data Data C C V V V V Topology Under no circumstances may branches be laid with lengths of more than 2 meters Note Wiring is always looped through 1 1 from module to module The RS 485 bus has to be terminated at its ends with two resistors In the case of short distances 10 m termination can be omitted In the case of larger installations termination must ...

Page 25: ...es which are required to communicate with each other data measured value exchange A public IP address is required for readout via the Internet and port 2083 firewall must be open or routed to SMARTCONTROL Internet access must be set up with a flat rate permanent connection Required hardware includes a DSL modem and a router In the case of a non static public IP address the router must support dyna...

Page 26: ...he correct operating voltage has been selected for the respective module The module s operating voltage is determined by jumper series JP3 PWR_MOD1 at the left above the modem slot see item 25 in section 6 Connections Overview The default setting is 3 3 V for operation with analog modems and ISDN modules Otherwise insert jumper JP3 such that the required operating voltage is selected Warning If th...

Page 27: ...inserted at the factory as standard equipment Please check the condition of the module See also section 8 2 1 Applicable to All Modules For SMARTCONTROL IP 65 Feed the RJ11 plug at the end of the modem s connector cable into the box via one of the cable glands Lay the cable into the cable duct in the box For all SMARTCONTROL versions Insert the RJ11 plug on the connector cable into the ISDN PHONE ...

Page 28: ...ction 8 2 5 Bluetooth Module The Bluetooth module is inserted at the factory as standard equipment Please check the condition of the module and make sure that module accessories are complete module adapter cable including cable gland antenna See also section 8 2 1 Applicable to All Modules Note Never operate the SMARTCONTROL without an antenna if a Bluetooth modem has been installed The prerequisi...

Page 29: ...h the help of the SMARTCONTROL Manager before installation and initial start up see the section concerning modems in the SMARTCONTROL Manager manual If an incorrect PIN is entered or none at all the SIM card is disabled automatically after initialization has been attempted three times For this reason the GSM module is not inserted at the factory as standard equipment Please check the condition of ...

Page 30: ...a has a significant influence reception quality The following points must be observed in order to assure good reception Install the antenna in close proximity to openings to the outdoor environment If possible install the antenna above the highest point of local terrain Install the antenna above components which might function as a shield e g reinforced concrete ceilings Amongst other things a boo...

Page 31: ...e displayed in the Options field on the Configuration Info tab in the SMARTCONTROL Manager with the help of abbreviations Online help for the individual firmware options can be accessed by clicking the button next to the Options field Standard Firmware MA M Bus analyzer MB M Bus function HX HX calculation calculation of state of humid air psychrometrics Firmware can be enabled with a license for t...

Page 32: ... system remains intact the building management system has precedence MS SB as Modbus RTU slave TCP slave A Modbus master can pick up or received data within the SB Functions AA and MO are no longer available SD Support for SD cards An additional adapter is required in this case As of SMARTCONTROL V3 the slot for the memory card is directly on the PCB 9 2 Initial Start Up 9 2 1 DIAG COM LEDs Make s...

Page 33: ...are lost in the event of a restart A maintenance mode is provided as of firmware version 1 1 34 allowing for immediate saving of data before a restart After pressing and holding the F1 key see item 14 in section 6 Connections Overview for 5 seconds data are written from RAM to non volatile flash memory The blinking pattern at the DIAG LED changes The SMARTCONTROL can now be shut down or restarted ...

Page 34: ...ing Up Projects Buildings and SMARTCONTROLs 9 4 2 Configuration via Analog Modem or ISDN A PC with an analog modem or an ISDN adapter with corresponding telephone line must be used Please note The ISDN module in the SMARTCONTROL cannot be queried by an analog modem without additional hardware Start Gossen Metrawatt SMARTCONTROL Manager software and then establish connection and configure the SMART...

Page 35: ...Gossen Metrawatt s SMARTCONTROL is equipped with internal flash memory with 2 MBytes of capacity as a standard feature to which data are saved Internal memory can be expanded with the compact flash card e g for Large networks Short readout cycle for M Bus meters Infrequent or no data transmission Double data backup Automatic backup of current configuration and programming The SMARTCONTROL can addr...

Page 36: ...a data storage medium The adapter is no longer necessary in this case because the microSD slot 16 is installed directly to the PCB The microSD card provides the same scope of functions as was also the case with the compact flash card 10 4 Backing Up Configuration and Program to a Compact Flash Card As of firmware version 2 0 15 the configuration and the program are automatically backed up to the i...

Page 37: ...ectly to a PC A SMARTCONTROL can be transformed into a Smart Modem Control with the MP firmware option see section 9 1 Firmware Options The Smart Modem Control makes the integrated modem module available to everyone via the TCP IP network Advantages in comparison with conventional RS 232 to Ethernet converters Automatic detection and initialization of the installed modem For GSM automatic start up...

Page 38: ... Pt 1000 Active input jumper in the middle Passive input 2 jumpers occupy the entire row A0 A0 A1 A1 A2 A2 A3 A3 A4 A4 A5 A5 A6 A6 A7 A7 T0 T1 T2 T3 T4 T5 T6 T7 a IS0 b IS0 a IS1 b IS1 a IS2 b IS2 a IS3 b IS3 a IS4 b IS4 a IS5 b IS5 a IS6 b IS6 a IS7 b IS7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Unit Off...

Page 39: ...Current gateway Domain DNS server Alternative IP Alternative subnet mask Standard gateway DHCP Y N Yes No For telephone connection Phone number PIN MSN Password For SB router UDP Y N Yes No RS 485 Y N Yes No Port Speed Miscellaneous Meter Date Time Reading kW cubic meters In case of SB router An alternative IP must be entered to the network configuration and DHCP must be deactivated ...

Page 40: ...igital Input 19 Ethernet 34 Firmware 31 GSM GPRS Module 29 IEC1107 25 ISDN Module 28 LON 25 M Bus 23 M Bus Router 23 Measuring accuracy 18 Modbus 23 Operating conditions 10 Password 34 Pulse Input 20 Relay Output 18 Relays 35 Restart 33 RS 232 23 RS 485 23 Safety Precautions 7 Saia 25 Scope of Delivery 10 Shutdown 33 Status Input 20 Synchronizing Input 20 Tariff Input 20 TCP IP 25 Temperature Inpu...

Page 41: ...r subsidiaries for service in other countries DAkkS Calibration Laboratory for Electrical Quantities D K 15080 01 01 accredited per DIN EN ISO IEC 17025 Accredited quantities direct voltage direct current value direct current resistance alternating voltage alternating current value alternating current active power alternating current apparent power DC power capacitance frequency temperature Produc...

Page 42: ...Germany Subject to change without notice PDF version available on the Internet Phone 49 911 8602 111 GMC I Messtechnik GmbH Fax 49 911 8602 777 Südwestpark 15 e mail info gossenmetrawatt com 90449 Nürnberg Germany www gossenmetrawatt com ...